MOBILE VIEW  | 

PHOSGENE

Classification   |    Detailed evidence-based information

Therapeutic Toxic Class

    A) Phosgene gas is highly toxic and is classified by the Department of Transportation as a class A poison.

Specific Substances

    1) Phosgene
    2) Carbon oxychloride
    3) Carbonyl chloride
    4) Chloroformyl chloride
    5) Oxychlorure de carbone (French)
    6) Carbonylchlorid (German)
    7) Phosgen (German)
    8) Ossicloruro di carbonio (Italian)
    9) Fosgeen (Dutch)
    10) Fosgen (Polish)
    11) Fosgene (Italian)
    12) Koolstofoxychloride (Dutch)
    13) Molecular Formula: C-O-Cl2
    14) CAS 75-44-5
    1.2.1) MOLECULAR FORMULA
    1) C-Cl2-O

Available Forms Sources

    A) FORMS
    1) At room temperature, phosgene is a colorless, non-combustible, highly toxic gas that is easily liquefied (ACGIH, 1996a; Budavari, 1996; CHRIS, 2000; Grant, 1993a; Hathaway et al, 1996; Harbison, 1998a; Raffle et al, 1994; NIOSH, 2000; Raffle et al, 1994; Sittig, 1991a).
    a) At high concentrations, the gas has an odor described as suffocating (Budavari, 1996), strong and stifling (Lewis, 1997a), and pungent and irritating (Raffle et al, 1994; Sittig, 1991a).
    b) At lower concentrations, the odor has been widely characterized as being "haylike," similar to newly-mown hay, moldy or musty hay, or having an odor that is not pleasant and sweet, like hay (ACGIH, 1996a; Budavari, 1996; Lewis, 1996a; Lewis, 1997a; Raffle et al, 1994; Sittig, 1991a). The dilute gas odor has also been compared to that of green corn (Lewis, 1996a).
    2) Below 0 - 8.3 degrees C or when compressed, phosgene condenses to a colorless to light yellow, non-combustible, highly toxic, fuming/volatile liquid that produces poisonous vapor and sinks in water (ACGIH, 1996a; Budavari, 1996; CHRIS, 2000; Clayton & Clayton, 1993; Harbison, 1998a; Lewis, 1998; NIOSH, 2000).
    3) Phosgene is usually shipped as a liquefied compressed gas (Harbison, 1998a; NIOSH, 2000) in purities of 95% - 100%, dependent on intended use. Impurities may include carbon monoxide, nitrogen, hydrochloric acid, and free sulfur and chlorine compounds (CHRIS, 2000; HSDB , 2000; WHO, 1998).
    B) SOURCES
    1) Phosgene is produced by the following reactions:
    1) Carbon monoxide + chlorine (Ashford, 1994a; Budavari, 1996)
    2) Carbon monoxide + chlorine, passed over activated carbon (Lewis, 1997a)
    3) "Phosgene is produced by reacting equimolar amounts of carbon monoxide and anhydrous chlorine in the presence of a carbon catalyst under appropriate conditions of temperature and pressure" (WHO, 1998).
    4) Carbon monoxide + nitrosyl chloride (Budavari, 1996; HSDB, 2000)
    5) Carbon tetrachloride + oleum (Budavari, 1996)
    2) Phosgene is a combustion product whenever a volatile chlorine compound or its vapor contacts very hot metal or flame (Hathaway et al, 1996; Raffle et al, 1994).
    a) Phosgene may result from decomposition of a number of chlorinated organic chemicals, such as carbon tetrachloride, methylene chloride, and trichloroethylene, in the presence of air or oxygen; the conditions of such decomposition require elevated temperatures and alkaline conditions (ACGIH, 1996a; Harbison, 1998a).
    b) The amount of phosgene created from thermal decomposition reactions differs based on the conditions involved, such as alkalinity, heating, moisture, and hot ferrous surfaces. Enough phosgene may be generated to produce a health hazard when chlorohydrocarbon vapors are thermally decomposed in alkaline conditions and exposed to open flames or arcs that normally accompany welding operations, furnaces, and boilers (Harbison, 1998a; Glass et al, 1974; Gerritsen & Buschmann, 1960).
    c) While usually more hydrochloric acid than phosgene is produced in thermal decomposition reactions involving chlorinated organic substances, phosgene may be the main product in photodecomposition of numerous compounds. For example, vapors of trichloroethylene, mixed with air, may undergo conversion to phosgene when acted upon by short ultraviolet light, which may occur with such processes as aluminum heliarc welding (ACGIH, 1996a).
    d) Endogenous phosgene is produced through metabolism of select chlorinated compounds such as chloroform (Harbison, 1998a).
    e) Phosgene and chlorine may be formed by burning polystyrene (Raffle et al, 1994).
    C) USES
    1) Phosgene is used as an intermediate in manufacturing a number of significant industrial chemicals such as isocyanates (i.e. toluene diisocyanate, polymethylene polyphenylisocyanate, etc.) and their derivatives (i.e. polyurethane and polycarbonate resins), carbamates, and chloroformates (ACGIH, 1996a; Hathaway et al, 1996; HSDB, 2000; ITI, 1995; Lewis, 1997a; Sittig, 1991a; WHO, 1998) .
    2) Phosgene is utilized in production of dyes based on coal tar, triphenylmethane, and urea (ACGIH, 1996a; ITI, 1995; Lewis, 1998; Sittig, 1991a), and as an agent for ore separation by oxide chlorination and volatilization in metallurgy (Hathaway et al, 1996; HSDB, 2000; Lewis, 1998).
    3) This compound is occasionally employed in the manufacture of insecticides, herbicides, and pharmaceuticals (ACGIH, 1996a; ITI, 1995; Lewis, 1998; Sittig, 1991a), specifically in the production of barbiturate drugs (CGA, 1999a).
    4) HISTORICAL USE
    a) Prepared for the first time in 1812, phosgene had a large scale presence in World War I as an asphyxiant war gas (Clayton & Clayton, 1993; HSDB, 2000; Raffle et al, 1994).
    b) The first chemical agent of warfare in modern times was chlorine, used by the German army at Ypres in 1915 against the Allies. Shortly thereafter, the Germans began mixing the chlorine with phosgene, or deployed phosgene alone as a weapon. Phosgene, together with arsenicals, blister agents, and mustard gas (also introduced during World War I) have been estimated to be responsible for approximately 1.3 million casualties during the war, including at least 90,000 fatalities. By the time World War I concluded, mustard gas was the most widely used, but phosgene caused the most deaths (Raffle et al, 1994).

Life Support

    A) This overview assumes that basic life support measures have been instituted.

Clinical Effects

    0.2.1) SUMMARY OF EXPOSURE
    A) USES: Phosgene, also known as carbonyl chloride, is a colorless irritant gas at room temperature. Historically, it was used in chemical warfare during World War I. Today, it is used in the synthesis of organic compounds such as pharmaceuticals, dyes, resins, and pesticides. Welding material cleaned with chlorinated solvents can produce phosgene gas. It can also be released following the combustion of volatile substances that include organochloride compounds (ie, polyvinyl chloride and isocyanates) found frequently in many household items such as solvents, paint removers, dry cleaning fluids, home and office furnishings, floor coverings and electrical insulation. In low concentrations, its odor is described as resembling freshly cut hay or grass, and at high concentrations the odor can be sharp and suffocating.
    B) TOXICOLOGY: Phosgene injury caused by inhalation are dependent on phosgene concentration and/or the inhaled dose. Of note, determining the actual dose inhaled is very difficult. Phosgene is a lower respiratory tract irritant. Its low water solubility leads to less upper respiratory tract irritation. It then hydrolyzes in the lungs on contact with water to form hydrochloric acids. Phosgene initiates a cascade of inflammatory cytokines and pulmonary vascular permeability, resulting in gas diffusion abnormalities and pulmonary edema. Cases of high concentration but short-duration exposures may result in initial symptoms but no long-term effects; conversely low concentrations but longer exposures may have no immediate symptoms but result in fatal outcomes.
    C) EPIDEMIOLOGY: Reports of phosgene poisonings are very rare. However, there has been historical use of phosgene as a chemical weapon and continued concern for this potential use in the future. In addition, fatalities have occurred due to industrial release of phosgene.
    D) WITH POISONING/EXPOSURE
    1) ROUTES OF EXPOSURE: Inhalation is the most common route of exposure to phosgene and may result in irritant and pulmonary effects. Dermal and/or ocular contact with phosgene gas may cause irritation and reddening of the skin and/or eyes. Severe burns may result from contact with liquid phosgene. Contamination (eg, clothing) of phosgene in solvent solution can lead to significant off-gassing and potentially continuous (ie, inhalation) exposure to the individual or to others (eg, coworkers, first-responders). Ingestion of phosgene is unlikely.
    2) MILD TO MODERATE TOXICITY: IRRITANT EFFECTS: Immediate onset of symptoms are usually due to the irritant effects of phosgene. Severity is based on vapor concentrations of the gas and not the exposure dose. Contact with gas concentrations greater than 3 ppm can cause immediate irritation and pain of the mucous membranes (ie, eyes, nose, throat and bronchi). Symptoms may include conjunctivitis, rhinitis, pharyngitis, bronchitis, lacrimation, blepharospasm, conjunctival hyperemia, and upper respiratory tract irritation. Levels greater than 3 ppm causes throat irritation, levels greater than 4 ppm cause eye irritation, and levels of greater than 4.8 ppm can induce cough and chest tightness.
    3) SEVERE TOXICITY: PULMONARY EFFECTS: Based on the inhaled dose (not the exposure concentration), severe pulmonary toxicity (including pulmonary edema) may occur. Although signs and symptoms of inhalation exposure can be divided into 3 phases (ie, reflex, latency, terminal), patients may NOT develop distinct phases of exposure or the phases may be clinically unrecognizable.
    a) REFLEX PHASE: Following inhalation concentrations of greater than 3 ppm, patients develop shallow, rapid breathing due to a vagal reflex action that can cause decreased vital capacity and volume producing mild hypoxemia and mild respiratory acidosis. During this phase, patients can experience pain in the eyes and throat, chest tightness, shortness of breath, wheezing, coughing, hypotension, bradycardia and possible dysrhythmias.
    b) DELAYED (LATENCY PHASE) EFFECTS: Depending on the inhaled dose (ie, higher exposure doses usually result in a shorter symptom-free period) there can be a symptom free period of up to 48 hours. However, biochemical effects (ie, histologic changes) start immediately after exposure. Following the symptom-free period, symptoms of cough, chest tightness, dyspnea, tachypnea and pulmonary edema can develop. INHALATION DOSE: Inhalation dose of less than 50 ppm-min: no clinical pulmonary effects; 50 to 150 ppm-min: subclinical pulmonary reactions (edema unlikely); 150 ppm-min or above: pulmonary edema probable; 300 ppm-min or above: life-threatening pulmonary edema anticipated. PROGNOSTIC INDICATOR: Generally, the shorter the latency period, the worse the prognosis.
    c) CLINICAL (TERMINAL PHASE) EFFECTS: Progressive dyspnea, crackles throughout the lung fields and cyanosis are present. Symptoms can include pulmonary edema, cough, choking sensation, tachypnea, and production of foaming bloody sputum. Secondary to severe pulmonary edema, cardiac failure has also occurred.
    4) OTHER CLINICAL EFFECTS: Phosgene-induced hypoxia/anoxia and hypotension can cause injury to the heart, brain, kidneys and liver, and metabolic acidosis. Hematologic events (ie, intravascular hemolysis and coagulopathy, leukocytosis) have been associated with very high concentrations of phosgene (ie, greater than 200 ppm).
    5) DERMAL EXPOSURE: Severe dermal burns or frostbite may develop from skin exposure. Vapor contact (greater than 3 ppm) with moist or wet skin can produce mild irritation and erythema, however, serious injury has not been reported from this type of exposure. Liquid phosgene can be a frostbite hazard.
    6) OCULAR EXPOSURE: Contact with splashed liquid phosgene has produced complete corneal opacification, perforation, and symblepharon in one case. Exposure to phosgene gas has caused conjunctival inflammation.
    7) NON-SPECIFIC EFFECTS: Headache, anxiety, and nausea may be reported.

Laboratory Monitoring

    A) Obtain dosimetry reading from the victim's badge following an occupational exposure to estimate the exposure dose, if possible.
    B) Monitor vital signs, pulse oximetry and respiratory function in patients at risk to develop pulmonary effects (ie, inhalation dose (exposure) of 50 ppm-min or above) or as indicated in patients with an unknown exposure.
    C) In patients anticipated (ie, inhalation dose of 150 ppm-min or above or a suspicion of a high dose) to develop pulmonary edema, monitor vital signs every 15 minutes, frequent chest auscultation and assessment of respiratory function, continuous pulse oximetry, baseline arterial blood gases (repeat as indicated), and a baseline chest x-ray (repeat in 8 hours or as indicated).
    D) Obtain a baseline CBC with differential, electrolytes, liver enzymes, and renal function following an exposure.
    E) Monitoring fluid balance can be important in patients with evidence of pulmonary edema.
    F) Monitor serum electrolytes as indicated, especially in patients that may receive diuretics.

Treatment Overview

    0.4.3) INHALATION EXPOSURE
    A) MANAGEMENT OF TOXICITY
    1) INHALATION EXPOSURE: INITIAL CARE: Remove patient(s) from exposure and monitor for respiratory distress. Monitor vital signs. Begin oxygen therapy after phosgene inhalation, if the victim shows signs of hypoxemia or respiratory distress or has a pulse oximetry reading of less than 94%. Assist ventilation as needed. Reassure the patient, by providing a calm environment.
    2) IRRITANT EFFECTS: Treatment is symptomatic and supportive. Oxygen (humidified is preferred) therapy should be used in patients with dyspnea, wheezing, or pulse oximetry reading of SaO2 of less than 94%. If bronchospasm and wheezing occur, consider treatment with inhaled sympathomimetic agents.
    3) PULMONARY EFFECTS: Monitor patients for 24 hours after exposure because of the possibility of delayed pulmonary edema. Early use of positive pressure airway management and mechanical ventilation may be needed in patients with severe toxicity. The following agents have been suggested as early PROPHYLACTIC treatment of pulmonary effects to block the inflammatory cascade that occurs following a significant exposure. The following are based on an estimated phosgene exposure. INHALATION EXPOSURE of 50 to 150 ppm-min (pulmonary edema unlikely): CORTICOSTEROIDS: Aerosolized: Maximal dosage based on the specific corticosteroid therapy and/or Intravenous: 250 mg methylprednisolone or equivalent. Use of steroids in this setting has not been proven. INHALATION EXPOSURE of 150 ppm-min or more (pulmonary edema probable) CORTICOSTEROIDS: Aerosolized: Maximal dosage based on the specific corticosteroid therapy and/or Intravenous: 1 g methylprednisolone. N-ACETYLCYSTEINE: 20 mL of a 20% solution via nebulizer. BETA-2 ADRENERGIC AGONISTS: Consider salbutamol 5 mg via nebulizer every 4 hours. It should be used early post exposure to minimize or reduce lung inflammation. Intravenous use is not recommended. INHALATION EXPOSURE of 300 ppm-min or above (life-threatening pulmonary edema expected): Same treatment as described above for an exposure of 150 ppm-min or more. Vasopressors may be indicated if significant hypotension develops.
    a) REST: A decrease in oxygen consumption (ie, decreased physical exertion/activity) may be a factor in reducing the risk of developing pulmonary edema.
    b) ACUTE LUNG INJURY: Maintain ventilation and oxygenation and evaluate with frequent arterial blood gases and/or pulse oximetry monitoring. Early use of positive pressure airway management and mechanical ventilation may be needed. Consider recommendations by ARDSnet for protective ventilation in patients with evidence of pulmonary edema.
    c) EXTRACORPOREAL MEMBRANE OXYGENATION (ECMO): There are no reports of ECMO use following phosgene exposure; however, a consult with a pulmonologist or intensivist should be considered in a patient with a 150 ppm-min or greater exposure, a direct spray to the face and/or chest to a high concentration of phosgene in a solvent without the use of protective gear; or a suspected significant exposure that cannot be confirmed by a badge reading. Ideally, the patient should be transferred during the latency phase to an ECMO center if clinical symptoms require a transfer to a higher level of care (ie, tertiary care center).
    B) DECONTAMINATION
    1) PREHOSPITAL: For inhalational exposures, the mainstay of treatment is removal of the patient(s) from phosgene exposure to fresh air. DERMAL: Remove clothing suspected of being contaminated with liquid or gaseous phosgene or solvents containing phosgene to avoid contamination of other individuals by direct contact or through off-gassing of phosgene. Double-bag all items for proper disposal. Skin contamination with liquid or gaseous phosgene or solvents containing phosgene, should be washed copiously with warm water for at least 15 minutes. OCULAR EXPOSURE: Copiously irrigate eyes with plain water or saline following exposure to liquids containing phosgene. FROSTBITE: Frostbite has not been commonly reported but is a potential risk following contact with liquid phosgene. If frostbite has developed after eye or skin exposure, seek medical attention immediately and do NOT flush exposed area with water. Carefully observe patients for signs of systemic symptoms and administer treatment as necessary.
    2) HOSPITAL: There is no indication for activated charcoal, gastric lavage and whole bowel irrigation. DERMAL and/or OCULAR EXPOSURE: See PREHOSPITAL decontamination.
    C) AIRWAY MANAGEMENT
    1) Airway management is likely to be an issue in patients who develop pulmonary edema after severe exposures. Early or elective endotracheal intubation and mechanical ventilation may be needed in patients that exhibit respiratory distress. Consider recommendations by ARDSnet for protective ventilation in patients with evidence of pulmonary edema.
    D) ANTIDOTE
    1) There is no specific antidote for phosgene.
    E) ENHANCED ELIMINATION
    1) There is no evidence for the use of dialysis, hemoperfusion, urinary alkalinization or multiple dose activated charcoal. It is highly unlikely that any modes of enhanced elimination would have any direct benefit to a patient poisoned with phosgene.
    F) PATIENT DISPOSITION
    1) OBSERVATION CRITERIA: TRIAGE MEASURES FOR ACUTE EXPOSURE: Asymptomatic patients following an inhalational exposure to a dose of less than 25 ppm-min require no immediate medical attention. Patients with anxiety and irritant effects (ie, eyes, upper airway) following an inhalational exposure to a low-dose, require symptomatic care until symptoms have resolved. Patients with a significant exposure (ie, greater than 150 ppm-min) require immediate prophylactic care. Patients with an unknown exposure should be closely observed and can be discharged after 8 hours if the patient remains asymptomatic along with a negative chest x-ray performed 8 hours after exposure. If a chest x-ray is not available, the patient should be observed for 24 hours.
    2) ADMISSION CRITERIA: Patients with worsening symptoms or severe respiratory distress should be admitted to the hospital. If the patient is stable, patients should be admitted for ongoing monitoring of vital signs, cardiac and respiratory function, and pulse oximetry. If worsening symptoms (ie, pulmonary edema) develop or there is a need for intubation and ventilation, the patient requires intensive care. Patients should remain in the hospital until they are clearly improving and stable from a respiratory standpoint.
    3) CONSULT CRITERIA: Consult a pulmonologist or intensivist for any patient with significant respiratory symptoms (ie, hypoxia, dyspnea, pulmonary edema) to manage ongoing treatment needs.
    4) TRANSFER CRITERIA: If it is determined that a patient requires ECMO therapy, following consultation with a pulmonologist or an intensivist, transfer to a tertiary care center may be required. To locate a facility go to Extracorporeal Life Support Organization at http://www.elso.org. .
    G) PITFALLS
    1) Non-irritant respiratory symptoms may be delayed for up to 24 to 72 hours; patients who are discharged should be given careful instructions to return if symptoms develop. In addition, odor recognition is unreliable to warn of exposure. Upper airway irritation does not always precede pulmonary edema or death. Signs and symptoms of pulmonary edema will often be delayed by at least several hours. The following may be independent factors: odor recognition, upper airway irritation, pulmonary edema and death. Anxiety, headache, and/or nausea may occur following a perceived exposure and may not reflect either the concentration or exposure dose to phosgene.
    H) TOXICOKINETICS
    1) Symptoms from dermal or eye exposures to liquefied phosgene are immediate. Irritant properties from exposure to phosgene gas should be immediate as well, but more severe respiratory symptoms may be delayed from 24 to 72 hours in patients with lower concentration more prolonged exposure.
    I) PREDISPOSING CONDITIONS
    1) PROGNOSTIC INDICATOR: In general, the shorter the latency period (delayed response), the worse the prognosis.
    2) Patients with underlying lung disease such as asthma or chronic obstructive pulmonary disease may be more susceptible to the irritant properties of phosgene gas.
    J) DIFFERENTIAL DIAGNOSIS
    1) Other irritant gases such as ozone and nitrogen dioxide can cause similar symptoms.
    0.4.4) EYE EXPOSURE
    A) Copiously irrigate eyes with plain water or saline following exposure to liquids containing phosgene.
    B) FROSTBITE: Frostbite has not been commonly reported but is a potential risk following contact with liquid phosgene. If frostbite has developed after eye or skin exposure, seek medical attention immediately and do NOT flush exposed area with water. If frostbite has not developed, exposed skin and eyes should be copiously flushed with water or saline. Carefully observe patients for signs of systemic symptoms and administer treatment as necessary.
    0.4.5) DERMAL EXPOSURE
    A) OVERVIEW
    1) Remove clothing suspected of being contaminated with liquid or gaseous phosgene or solvents containing phosgene to avoid contamination of other individuals by direct contact or through off-gassing of phosgene. Double-bag all items for proper disposal. Skin contamination with liquid or gaseous phosgene or solvents containing phosgene, should be washed copiously with warm water for at least 15 minutes. Carefully observe patients for signs of systemic symptoms and administer treatment as necessary.
    2) FROSTBITE: Frostbite has not been commonly reported but is a potential risk following contact with liquid phosgene. If frostbite has developed after eye or skin exposure, seek medical attention immediately and do NOT flush exposed area with water. If frostbite has not developed, exposed skin and eyes should be copiously flushed with water or saline. Carefully observe patients for signs of systemic symptoms and administer treatment as necessary.

Range Of Toxicity

    A) TOXIC DOSE: ODOR PERCEPTION: Phosgene concentration of greater than 0.125 ppm. RECOGNITION OF ODOR: Phosgene concentration of greater than 1.5 ppm. IRRITANT EFFECTS: Phosgene concentration of greater than 3 ppm, irritation of the eyes, nose, throat, and upper respiratory tract can occur. Total dose (concentration in ppm multiplied by time of exposure in minutes) determines the risk of pulmonary edema. PULMONARY EFFECTS: An inhalation dose of less than 50 ppm-min: unlikely to produce any pulmonary effects; 50 to 150 ppm-min: subclinical pulmonary effects, edema unlikely; 150 ppm-min or above: pulmonary edema probable; 300 ppm-min or above: life-threatening pulmonary edema is likely. The lowest published lethal concentration for a human is 50 ppm for 5 minutes. The NIOSH TLV TWA is 0.1 ppm and 2 ppm is considered immediately dangerous to life and health (IDLH).

Summary Of Exposure

    A) USES: Phosgene, also known as carbonyl chloride, is a colorless irritant gas at room temperature. Historically, it was used in chemical warfare during World War I. Today, it is used in the synthesis of organic compounds such as pharmaceuticals, dyes, resins, and pesticides. Welding material cleaned with chlorinated solvents can produce phosgene gas. It can also be released following the combustion of volatile substances that include organochloride compounds (ie, polyvinyl chloride and isocyanates) found frequently in many household items such as solvents, paint removers, dry cleaning fluids, home and office furnishings, floor coverings and electrical insulation. In low concentrations, its odor is described as resembling freshly cut hay or grass, and at high concentrations the odor can be sharp and suffocating.
    B) TOXICOLOGY: Phosgene injury caused by inhalation are dependent on phosgene concentration and/or the inhaled dose. Of note, determining the actual dose inhaled is very difficult. Phosgene is a lower respiratory tract irritant. Its low water solubility leads to less upper respiratory tract irritation. It then hydrolyzes in the lungs on contact with water to form hydrochloric acids. Phosgene initiates a cascade of inflammatory cytokines and pulmonary vascular permeability, resulting in gas diffusion abnormalities and pulmonary edema. Cases of high concentration but short-duration exposures may result in initial symptoms but no long-term effects; conversely low concentrations but longer exposures may have no immediate symptoms but result in fatal outcomes.
    C) EPIDEMIOLOGY: Reports of phosgene poisonings are very rare. However, there has been historical use of phosgene as a chemical weapon and continued concern for this potential use in the future. In addition, fatalities have occurred due to industrial release of phosgene.
    D) WITH POISONING/EXPOSURE
    1) ROUTES OF EXPOSURE: Inhalation is the most common route of exposure to phosgene and may result in irritant and pulmonary effects. Dermal and/or ocular contact with phosgene gas may cause irritation and reddening of the skin and/or eyes. Severe burns may result from contact with liquid phosgene. Contamination (eg, clothing) of phosgene in solvent solution can lead to significant off-gassing and potentially continuous (ie, inhalation) exposure to the individual or to others (eg, coworkers, first-responders). Ingestion of phosgene is unlikely.
    2) MILD TO MODERATE TOXICITY: IRRITANT EFFECTS: Immediate onset of symptoms are usually due to the irritant effects of phosgene. Severity is based on vapor concentrations of the gas and not the exposure dose. Contact with gas concentrations greater than 3 ppm can cause immediate irritation and pain of the mucous membranes (ie, eyes, nose, throat and bronchi). Symptoms may include conjunctivitis, rhinitis, pharyngitis, bronchitis, lacrimation, blepharospasm, conjunctival hyperemia, and upper respiratory tract irritation. Levels greater than 3 ppm causes throat irritation, levels greater than 4 ppm cause eye irritation, and levels of greater than 4.8 ppm can induce cough and chest tightness.
    3) SEVERE TOXICITY: PULMONARY EFFECTS: Based on the inhaled dose (not the exposure concentration), severe pulmonary toxicity (including pulmonary edema) may occur. Although signs and symptoms of inhalation exposure can be divided into 3 phases (ie, reflex, latency, terminal), patients may NOT develop distinct phases of exposure or the phases may be clinically unrecognizable.
    a) REFLEX PHASE: Following inhalation concentrations of greater than 3 ppm, patients develop shallow, rapid breathing due to a vagal reflex action that can cause decreased vital capacity and volume producing mild hypoxemia and mild respiratory acidosis. During this phase, patients can experience pain in the eyes and throat, chest tightness, shortness of breath, wheezing, coughing, hypotension, bradycardia and possible dysrhythmias.
    b) DELAYED (LATENCY PHASE) EFFECTS: Depending on the inhaled dose (ie, higher exposure doses usually result in a shorter symptom-free period) there can be a symptom free period of up to 48 hours. However, biochemical effects (ie, histologic changes) start immediately after exposure. Following the symptom-free period, symptoms of cough, chest tightness, dyspnea, tachypnea and pulmonary edema can develop. INHALATION DOSE: Inhalation dose of less than 50 ppm-min: no clinical pulmonary effects; 50 to 150 ppm-min: subclinical pulmonary reactions (edema unlikely); 150 ppm-min or above: pulmonary edema probable; 300 ppm-min or above: life-threatening pulmonary edema anticipated. PROGNOSTIC INDICATOR: Generally, the shorter the latency period, the worse the prognosis.
    c) CLINICAL (TERMINAL PHASE) EFFECTS: Progressive dyspnea, crackles throughout the lung fields and cyanosis are present. Symptoms can include pulmonary edema, cough, choking sensation, tachypnea, and production of foaming bloody sputum. Secondary to severe pulmonary edema, cardiac failure has also occurred.
    4) OTHER CLINICAL EFFECTS: Phosgene-induced hypoxia/anoxia and hypotension can cause injury to the heart, brain, kidneys and liver, and metabolic acidosis. Hematologic events (ie, intravascular hemolysis and coagulopathy, leukocytosis) have been associated with very high concentrations of phosgene (ie, greater than 200 ppm).
    5) DERMAL EXPOSURE: Severe dermal burns or frostbite may develop from skin exposure. Vapor contact (greater than 3 ppm) with moist or wet skin can produce mild irritation and erythema, however, serious injury has not been reported from this type of exposure. Liquid phosgene can be a frostbite hazard.
    6) OCULAR EXPOSURE: Contact with splashed liquid phosgene has produced complete corneal opacification, perforation, and symblepharon in one case. Exposure to phosgene gas has caused conjunctival inflammation.
    7) NON-SPECIFIC EFFECTS: Headache, anxiety, and nausea may be reported.

Vital Signs

    3.3.2) RESPIRATIONS
    A) PULMONARY EFFECTS: Tachypnea and dyspnea can be caused by pulmonary edema (Grainge & Rice, 2010). In a small series (n=10) of inadvertent phosgene gas exposures (dose inhaled unknown), 80% of patients were tachypneic (Vaish et al, 2013).
    3.3.4) BLOOD PRESSURE
    A) HYPOTENSION has been reported following exposure to phosgene gas (high doses of 150 to 400 ppm-min) (Borak & Diller, 2001).
    3.3.5) PULSE
    A) WITH POISONING/EXPOSURE
    1) Secondary bradycardia and sinus dysrhythmias have been reported following exposure to phosgene gas (high doses of 150 to 400 ppm-min) (Borak & Diller, 2001).

Heent

    3.4.3) EYES
    A) IRRITATION FROM GAS: A sensation of smarting of the eyes and lacrimation generally occurs with exposure to greater than 3 ppm (Borak & Diller, 2001; Diller, 1985a; Diller, 1985; Mathur & Krishna, 1992). Phosgene gas can produce conjunctival inflammation (Borak & Diller, 2001).
    B) IRRITATION FROM LIQUID: Direct contact with liquefied phosgene can cause severe eye irritation (Proctor & Hughes, 1978).
    C) CORNEAL OPACIFICATION AND PERFORATION FROM LIQUID: Corneal opacification and perforation occurred in a case involving liquid phosgene splashed in the eyes (Borak & Diller, 2001; Grant & Schumann, 1993).
    D) CORNEAL OPACIFICATION FROM PHOSGENE GAS/ANIMAL: Corneal opacification has been produced in cats exposed to highly concentrated phosgene gas (Grant & Schumann, 1993).
    3.4.5) NOSE
    A) ODOR: Low concentrations of phosgene gas have an odor like musty or moldy hay; high concentrations have a suffocating, pungent odor (US DHHS, 1981)(Budavari, 1996; Mathur & Krishna, 1992). Olfactory fatigue can occur in which the person looses the ability to detect the odor at low concentrations (ACGIH, 1991).
    1) The odor of phosgene gas is not sufficient to warn individuals of toxic concentrations (Borak & Diller, 2001; ACGIH, 1991).
    B) IRRITATION: Immediate irritation of the eyes and upper airways can occur after phosgene inhalation of concentrations greater than 3 ppm (Borak & Diller, 2001).
    3.4.6) THROAT
    A) IRRITATION: Throat irritation, reddening of the throat and mouth, and a sensation of retrosternal and epigastric pressure occurs generally with exposure to greater than 3 ppm (Diller, 1985a; Diller, 1985) (Wells, 1985)(Mathur & Krishna, 1992).
    1) The irritancy of phosgene gas is not sufficient to warn individuals of toxic concentrations. The lowest level of phosgene gas which will cause throat irritation is 3 ppm (Borak & Diller, 2001).

Cardiovascular

    3.5.2) CLINICAL EFFECTS
    A) HEART FAILURE
    1) WITH POISONING/EXPOSURE
    a) Cardiac failure may occur as a complication of severe pulmonary edema (Borak & Diller, 2001; Proctor & Hughes, 1978).
    B) CHEST PAIN
    1) WITH POISONING/EXPOSURE
    a) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), 50% of patients had diffuse chest pain at the time of admission. The time between exposure to admission ranged from 10 to 19 hours (Vaish et al, 2013).
    C) HYPOTENSIVE EPISODE
    1) WITH POISONING/EXPOSURE
    a) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), 60% of patients were hypotensive at the time of admission. The time between exposure to admission ranged from 10 to 19 hours (Vaish et al, 2013).
    D) TACHYCARDIA
    1) WITH POISONING/EXPOSURE
    a) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), all patients developed sinus tachycardia as shown on ECG. No other ECG abnormalities were reported (Vaish et al, 2013).
    3.5.3) ANIMAL EFFECTS
    A) ANIMAL STUDIES
    1) HYPOTENSION
    a) In a dog model, severe phosgene poisoning caused initial bradycardia followed by tachycardia and progressive hypotension (Patt et al, 1946).

Respiratory

    3.6.2) CLINICAL EFFECTS
    A) DYSPNEA
    1) WITH POISONING/EXPOSURE
    a) Shortness of breath, tightness in the chest, a retrosternal or epigastric sensation of pressure, and/or coughing usually develop with exposure to greater than 3 ppm phosgene (Galdston et al, 1947; Borak & Diller, 2001; Mathur & Krishna, 1992; Diller, 1985a; Diller, 1985; Polednak & Hollis, 1985).
    b) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), all patients initially experienced coughing and a choking-like sensation. This was followed by ocular symptoms (ie, redness, lacrimation) after 2 to 3 hours in 30% of patients and breathlessness in all cases (Vaish et al, 2013).
    c) The symptoms may disappear with cessation of exposure, but reappear if sufficient exposure has occurred to cause pulmonary edema (Mathur & Krishna, 1992).
    B) TACHYPNEA
    1) WITH POISONING/EXPOSURE
    a) In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), 80% of patients were tachypneic and 60% had diffuse bilateral coarse crepitations at the time of admission. The time between exposure to admission ranged from 10 to 19 hours (Vaish et al, 2013).
    C) INJURY OF UPPER RESPIRATORY TRACT
    1) WITH POISONING/EXPOSURE
    a) Phosgene is an irritant gas; the degree of pulmonary irritation can relate to the concentration and length of exposure (Clayton & Clayton, 1982), but the degree of initial symptoms of irritancy is not considered a good indicator of prognosis (Diller, 1985a; Diller, 1985).
    b) Phosgene gas has low water solubility and thus can be deeply inhaled into the lung before an individual is aware of significant exposure. Upper respiratory tract irritation (e.g., cough, dyspnea, chest) is most common with exposure to greater than 3 ppm, and may be absent with short or long term exposure to lower concentrations (e.g. 2 ppm for 80 min) which can cause delayed pulmonary edema (Diller, 1985a; Diller, 1985).
    D) ACUTE LUNG INJURY
    1) WITH POISONING/EXPOSURE
    a) INHALATION EXPOSURE/PULMONARY EFFECTS: Based on the inhaled dose (not the exposure concentration), severe pulmonary toxicity (including pulmonary edema) may occur. Although signs and symptoms of inhalation exposure can be divided into 3 phases (ie, reflex, latency, terminal), patients may NOT develop each distinct phase of exposure or the phases may be clinically unrecognizable (Vaish et al, 2013; Gutch et al, 2012; Borak & Diller, 2001; Proctor & Hughes, 1978).
    b) REFLEX PHASE: Following inhalation concentrations of greater than 3 ppm, patients develop shallow, rapid breathing due to a vagal reflex action that can cause decreased vital capacity and volume producing mild hypoxemia and mild respiratory acidosis. During this phase, patients can experience pain in the eyes and throat, chest tightness, shortness of breath, wheezing, coughing, hypotension, bradycardia and possible dysrhythmias (Vaish et al, 2013; Borak & Diller, 2001; Proctor & Hughes, 1978).
    c) DELAYED (LATENCY PHASE) EFFECTS: Depending on the inhaled dose (ie, higher exposure doses usually result in a shorter symptom-free period), there can be a symptom free period of up to 48 hours. However, biochemical effects (ie, histologic changes) start immediately after exposure. Following the symptom-free period, symptoms of cough, chest tightness, dyspnea, tachypnea and pulmonary edema can develop (Grainge & Rice, 2010; Borak & Diller, 2001).
    1) INHALED DOSE/PULMONARY EFFECTS: Inhalation dose of less than 50 ppm-min: no clinical pulmonary effects; 50 to 150 ppm-min: subclinical pulmonary reactions (edema unlikely); 150 ppm-min or above: pulmonary edema probable; 300 ppm-min or above: life-threatening pulmonary edema anticipated. PROGNOSTIC INDICATOR: Generally, the shorter the latency period, the worse the prognosis (American Chemical Council, 2014).
    d) CLINICAL (TERMINAL PHASE) EFFECTS: Progressive dyspnea, crackles throughout the lung fields and cyanosis are present. Symptoms can include pulmonary edema, cough, choking sensation, tachypnea, and production of foaming bloody sputum. Secondary to severe pulmonary edema, cardiac failure has also occurred. There may be chest x-ray evidence of diffuse opacities, and blood gas abnormalities; rales and rhonchi may be present, with or without an abnormal chest x-ray (Vaish et al, 2013; Borak & Diller, 2001; Proctor & Hughes, 1978).
    e) PROGNOSIS: It is generally felt that if the victim survives 24 to 48 hours, the prognosis will be favorable (Borak & Diller, 2001; Russell et al, 2006; Clayton & Clayton, 1982; Proctor & Hughes, 1978), however survival is probably more directly related to the extent of pulmonary injury and gas exchange impairment.
    f) CASE REPORT: A 20-year-old man inadvertently inhaled phosgene gas (dose inhaled unknown) from a leaking nearby pipeline and experienced an immediate burning sensation in his mouth and throat. Symptoms quickly progressed to acute noncardiogenic pulmonary edema. He was admitted with severe dyspnea, wheezing, tachycardia (130 bpm), hypotension (BP 90/60 mm Hg), tachypnea (respiratory rate 40/min) and audible rales and rhonchi over the entire chest. A chest x-ray showed bilateral fluffy infiltrates consistent with noncardiogenic pulmonary edema. An arterial blood gas (pH 7.16, pO2 47 mm Hg, pCO2 30 mm Hg and HCO3 10.4 mmol/L) was significant for severe metabolic acidosis. He was treated aggressively with mechanical ventilation, vasopressor support and received N-acetylcysteine via nebulization. Within 3 days of exposure, ventilatory support was withdrawn and 2 days later the patient was weaned from vasopressors. The patient fully recovered and was discharged on day 7 (Gutch et al, 2012).
    E) HYPOXEMIA
    1) WITH POISONING/EXPOSURE
    a) PULMONARY EFFECTS: Following an exposure of 150 to 400 ppm-min, shallow, rapid breathing can result in mild hypoxemia and mild respiratory acidosis. Patients with severe hypoxia and hypotension may develop hepatic or renal injury or anoxic brain injury (Borak & Diller, 2001).
    F) ACUTE RESPIRATORY INFECTIONS
    1) WITH POISONING/EXPOSURE
    a) Secondary bacterial pneumonitis has been reported following acute phosgene gas exposure (Borak & Diller, 2001).
    G) SEQUELA
    1) WITH POISONING/EXPOSURE
    a) Patients who survive exposure with pulmonary edema may have persistent complaints of exertional dyspnea and reduced exercise capacity and abnormal pulmonary function tests for months. In general, chronic respiratory effects following an acute inhalation exposure are usually more common in smokers or in patients with underlying or preexisting lung disease (Borak & Diller, 2001)
    H) EMPHYSEMA
    1) WITH POISONING/EXPOSURE
    a) Following acute inhalational exposure to phosgene only at an arsenal during WWII, 4 of 6 patients had evidence of acute pulmonary edema and acute emphysema. Three of the 4 patients were exposed after inadvertently inhaling phosgene (dose unknown) while working with the substance and one victim was sprayed in the face with liquid phosgene (Galdston et al, 1947).

Neurologic

    3.7.2) CLINICAL EFFECTS
    A) ANXIETY
    1) WITH POISONING/EXPOSURE
    a) SUBJECTIVE EFFECTS: Headache, anxiety, and nausea may be reported (American Chemical Council, 2014).
    B) FATIGUE
    1) WITH POISONING/EXPOSURE
    a) Following acute inhalational exposure to phosgene, patients have experienced fatigue (Galdston et al, 1947).
    C) HEADACHE
    1) WITH POISONING/EXPOSURE
    a) SUBJECTIVE EFFECTS: Headache may be reported. (American Chemical Council, 2014).

Gastrointestinal

    3.8.2) CLINICAL EFFECTS
    A) NAUSEA
    1) WITH POISONING/EXPOSURE
    a) SUBJECTIVE EFFECTS: Headache, anxiety, and nausea may be reported (American Chemical Council, 2014).
    B) VOMITING
    1) WITH POISONING/EXPOSURE
    a) CASE SERIES: In a series of 10 patients inadvertently exposed (dose inhaled unknown) to phosgene gas, 50% of patients had 2 to 3 episodes of vomiting at the time of admission. The time between exposure to admission ranged from 10 to 19 hours (Vaish et al, 2013).

Acid-Base

    3.11.2) CLINICAL EFFECTS
    A) RESPIRATORY ACIDOSIS
    1) WITH POISONING/EXPOSURE
    a) Respiratory acidosis has been reported but is inconsistent (Diller, 1985a; Diller, 1985; Snyder et al, 1992; Snyder et al, 1992a). Respiratory alkalosis has also been reported (Wells, 1985).
    B) ACIDOSIS
    1) WITH POISONING/EXPOSURE
    a) Metabolic and mixed metabolic and respiratory acidosis has been reported but is an inconsistent finding (Diller, 1985a; Diller, 1985) (Wells, 1985). Blood pH may be normal (Wells, 1985).
    b) CASE REPORT: A 20-year-old man inadvertently inhaled phosgene and experienced an immediate burning sensation in his mouth and throat. Symptoms quickly progressed to acute noncardiogenic pulmonary edema. He was admitted with severe dyspnea, wheezing, tachycardia (130 bpm), hypotension (BP 90/60 mm Hg), tachypnea (respiratory rate 40/min) and audible rales and rhonchi over the entire chest. A chest x-ray showed bilateral fluffy infiltrates consistent with noncardiogenic pulmonary edema. An arterial blood gas (pH 7.16, pO2 47 mm Hg, pCO2 30 mm Hg and HCO3 10.4 mmol/L) was significant for severe metabolic acidosis. He was treated aggressively with mechanical ventilation, vasopressor support and received N-acetylcysteine via nebulization. Within 3 days of exposure, ventilatory support was withdrawn and 2 days later the patient was weaned from vasopressors. The patient fully recovered and was discharged on day 7 (Gutch et al, 2012).
    c) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), arterial blood gases showed type 1 respiratory failure with metabolic acidosis in 60% of the patients. PCO2 and sodium bicarbonate levels were normal. The time between phosgene exposure and hospital admission ranged from 10 to 19 hours (Vaish et al, 2013).

Hematologic

    3.13.2) CLINICAL EFFECTS
    A) INCREASED CAPILLARY FRAGILITY
    1) WITH POISONING/EXPOSURE
    a) HEMOCONCENTRATION: Capillary leakage of plasma may be significant, resulting in marked hemoconcentration and various metabolic disorders (Diller, 1985a; Diller, 1985).
    B) HEMOLYSIS
    1) WITH POISONING/EXPOSURE
    a) Exposure to very high concentrations (greater than 200 ppm) may cause hemolysis within the pulmonary vasculature (Borak & Diller, 2001). Leukocytosis and intravascular coagulopathy have also been reported following inhalation of phosgene gas (dose inhaled unknown) (Vaish et al, 2013; Borak & Diller, 2001).

Dermatologic

    3.14.2) CLINICAL EFFECTS
    A) CHEMICAL BURN
    1) WITH POISONING/EXPOSURE
    a) Direct contact with the liquefied material can cause severe dermal irritation and burns (Borak & Diller, 2001; Proctor & Hughes, 1978).
    B) FROSTBITE
    1) WITH POISONING/EXPOSURE
    a) Liquefied phosgene can be a frostbite hazard (Vaish et al, 2013).

Immunologic

    3.19.3) ANIMAL EFFECTS
    A) ANIMAL STUDIES
    1) INFECTION
    a) In animal studies, pulmonary influenza virus infection was more severe and prolonged following inhalation of phosgene gas that produced edema (Borak & Diller, 2001).
    2) IMMUNE SYSTEM DISORDER
    a) SUPPRESSED NATURAL KILLER CELL (NK) activity in whole lung homogenates from phosgene exposed rats (0.5 or 1 ppm for 4 hrs) for up to 4 days post exposure has been reported (Burleson & Keyes, 1989).

Carcinogenicity

    3.21.1) IARC CATEGORY
    A) IARC Carcinogenicity Ratings for CAS75-44-5 (International Agency for Research on Cancer (IARC), 2016; International Agency for Research on Cancer, 2015; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010a; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2008; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2007; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2006; IARC, 2004):
    1) Not Listed

Monitoring Parameters Levels

    4.1.1) SUMMARY
    A) Obtain dosimetry reading from the victim's badge following an occupational exposure to estimate the exposure dose, if possible.
    B) Monitor vital signs, pulse oximetry and respiratory function in patients at risk to develop pulmonary effects (ie, inhalation dose (exposure) of 50 ppm-min or above) or as indicated in patients with an unknown exposure.
    C) In patients anticipated (ie, inhalation dose of 150 ppm-min or above or a suspicion of a high dose) to develop pulmonary edema, monitor vital signs every 15 minutes, frequent chest auscultation and assessment of respiratory function, continuous pulse oximetry, baseline arterial blood gases (repeat as indicated), and a baseline chest x-ray (repeat in 8 hours or as indicated).
    D) Obtain a baseline CBC with differential, electrolytes, liver enzymes, and renal function following an exposure.
    E) Monitoring fluid balance can be important in patients with evidence of pulmonary edema.
    F) Monitor serum electrolytes as indicated, especially in patients that may receive diuretics.
    4.1.2) SERUM/BLOOD
    A) In patients anticipated (ie, inhalation dose of 150 ppm-min or above or a suspicion of a high dose) to develop pulmonary edema, monitor vital signs every 15 minutes, frequent chest auscultation and assessment of respiratory function, continuous pulse oximetry, baseline arterial blood gases (repeat as indicated), and a baseline chest x-ray (repeat in 8 hours or as indicated) (American Chemical Council, 2014).
    B) Obtain a baseline CBC with differential, electrolytes, liver and renal function following an exposure (American Chemical Council, 2014).
    4.1.4) OTHER
    A) OTHER
    1) If, possible, obtain dosimetry reading from the victim's badge following an occupational exposure to estimate the exposure dose (American Chemical Council, 2014).

Radiographic Studies

    A) CHEST RADIOGRAPH
    1) Serial chest x-rays should be obtained to detect the early signs of pulmonary edema in patients at risk (ie, inhalation dose of 150 ppm-min or above; pulmonary edema probable) (American Chemical Council, 2014) or as indicated in patients with an unknown exposure. Evidence of a gradual collection of edema fluid can occur during the clinical latent phase (Diller, 1985; Diller, 1985a). Approximately, 2 to 8 hours after a significant exposure, the earliest radiographic signs are blurred enlargement of the hila and ill defined patches or strip shadows seen most often in the central portions of the lung (Borak & Diller, 2001a).

Life Support

    A) Support respiratory and cardiovascular function.

Patient Disposition

    6.3.3) DISPOSITION/INHALATION EXPOSURE
    6.3.3.1) ADMISSION CRITERIA/INHALATION
    A) Patients with worsening symptoms or severe respiratory distress should be admitted to the hospital. If the patient is stable, patients should be admitted for ongoing monitoring of vital signs, cardiac and respiratory function, and pulse oximetry. If worsening symptoms (ie, pulmonary edema) develop or there is a need for intubation and ventilation, the patient requires intensive care. Patients should remain in the hospital until they are clearly improving and stable from a respiratory standpoint.
    6.3.3.3) CONSULT CRITERIA/INHALATION
    A) Consult a pulmonologist or intensivist for any patient with significant respiratory symptoms (ie, hypoxia, dyspnea, pulmonary edema) to manage ongoing treatment needs.
    6.3.3.4) PATIENT TRANSFER/INHALATION
    A) If it is determined that a patient requires ECMO therapy, following consultation with a pulmonologist or an intensivist, transfer to a tertiary care center may be required. To locate a facility go to Extracorporeal Life Support Organization at http://www.elso.org (American Chemical Council, 2014).
    6.3.3.5) OBSERVATION CRITERIA/INHALATION
    A) TRIAGE MEASURES FOR ACUTE EXPOSURE: Asymptomatic patients following an inhalational exposure to a dose of less than 25 ppm-min require no immediate medical attention. Patients with anxiety and irritant effects (ie, eyes, upper airway) following an inhalational exposure to a low-dose, require symptomatic care until symptoms have resolved. Patients with a significant exposure (ie, greater than 150 ppm-min) require immediate prophylactic care. Patients with an unknown exposure should be closely observed and can be discharged after 8 hours if the patient remains asymptomatic along with a negative chest x-ray performed 8 hours after exposure. If a chest x-ray is not available, the patient should be observed for 24 hours (Borak & Diller, 2001a) .

Monitoring

    A) Obtain dosimetry reading from the victim's badge following an occupational exposure to estimate the exposure dose, if possible.
    B) Monitor vital signs, pulse oximetry and respiratory function in patients at risk to develop pulmonary effects (ie, inhalation dose (exposure) of 50 ppm-min or above) or as indicated in patients with an unknown exposure.
    C) In patients anticipated (ie, inhalation dose of 150 ppm-min or above or a suspicion of a high dose) to develop pulmonary edema, monitor vital signs every 15 minutes, frequent chest auscultation and assessment of respiratory function, continuous pulse oximetry, baseline arterial blood gases (repeat as indicated), and a baseline chest x-ray (repeat in 8 hours or as indicated).
    D) Obtain a baseline CBC with differential, electrolytes, liver enzymes, and renal function following an exposure.
    E) Monitoring fluid balance can be important in patients with evidence of pulmonary edema.
    F) Monitor serum electrolytes as indicated, especially in patients that may receive diuretics.

Oral Exposure

    6.5.1) PREVENTION OF ABSORPTION/PREHOSPITAL
    A) SUMMARY
    1) INHALATION: For inhalational exposures, the mainstay of treatment is removal of the patient(s) from phosgene exposure to fresh air. Phosgene may be fatal if inhaled or absorbed through the skin in sufficient amounts. Remove clothing suspected of being contaminated with liquid or gaseous phosgene or solvents containing phosgene to avoid contamination of other individuals by direct contact or through off-gassing of phosgene. Double-bag all items for disposal. Begin oxygen therapy after phosgene inhalation, if the victim shows signs of hypoxemia or respiratory distress or has a pulse oximetry reading of less than 94%.
    2) DERMAL: Remove clothing as described above. Skin contamination with liquid or gaseous phosgene or solvents containing phosgene, should be washed copiously with warm water for at least 15 minutes.
    3) OCULAR: Copiously irrigate eyes with plain water or saline following exposure to liquids containing phosgene.
    4) FROSTBITE: Frostbite has not been commonly reported but is a potential risk following contact with liquid phosgene. If frostbite has developed after exposure, seek medical attention immediately and do NOT flush exposed area with water. Carefully observe patients for signs of systemic symptoms and administer treatment as necessary.

Inhalation Exposure

    6.7.1) DECONTAMINATION
    A) Move patient from the toxic environment to fresh air. Monitor for respiratory distress. If cough or difficulty in breathing develops, evaluate for hypoxia, respiratory tract irritation, bronchitis, or pulmonary edema.
    B) OBSERVATION: Carefully observe patients with inhalation exposure for the development of any systemic signs or symptoms and administer symptomatic treatment as necessary.
    C) INITIAL TREATMENT: Begin oxygen therapy after phosgene inhalation, if the victim shows signs of hypoxemia or respiratory distress or has a pulse oximetry reading of less than 94%. Perform endotracheal intubation and provide assisted ventilation as required. Administer inhaled beta-2 adrenergic agonists, if bronchospasm develops. Consider systemic corticosteroids in patients with significant bronchospasm (National Heart,Lung,and Blood Institute, 2007)
    D) Proper protective clothing should be worn if there is potential for rescue or healthcare personnel to come in contact with phosgene liquid or gas. Remove contaminated clothing and double-bag the items for proper disposal.
    6.7.2) TREATMENT
    A) SUPPORT
    1) MANAGEMENT OF TOXICITY
    a) INITIAL CARE: Remove patient(s) from exposure and monitor for respiratory distress. Monitor vital signs. Begin oxygen therapy after phosgene inhalation, if the victim shows signs of hypoxemia or respiratory distress or has a pulse oximetry reading of less than 94%. Assist ventilation as needed. Reassure the patient, by providing a calm environment.
    b) IRRITANT EFFECTS: Treatment is symptomatic and supportive. Oxygen (humidified is preferred) therapy should be used in patients with dyspnea, wheezing, or pulse oximetry reading of SaO2 of less than 94%. If bronchospasm and wheezing occur, consider treatment with inhaled sympathomimetic agents.
    c) PULMONARY EFFECTS: Monitor patients for 24 hours after exposure because of the possibility of delayed pulmonary edema. Early use of positive pressure airway management and mechanical ventilation may be needed in patients with severe toxicity. The following agents have been suggested as early PROPHYLACTIC treatment of pulmonary effects to block the inflammatory cascade that occurs following a significant exposure; clinical studies have not been conducted. The following suggestions are based on an estimated phosgene exposure.
    1) INHALATION EXPOSURE of 50 to 150 ppm-min (pulmonary edema unlikely): CORTICOSTEROIDS: Aerosolized: Maximal dosage based on the specific corticosteroid therapy and/or Intravenous: 250 mg methylprednisolone or equivalent. Use of steroids in this setting has not been proven (American Chemical Council, 2014).
    2) INHALATION EXPOSURE of 150 ppm-min or more (pulmonary edema probable) CORTICOSTEROIDS: Aerosolized: Maximal dosage based on the specific corticosteroid therapy and/or Intravenous: 1 g methylprednisolone. N-ACETYLCYSTEINE: 20 mL of a 20% solution via nebulizer. BETA-2 ADRENERGIC AGONISTS: Consider salbutamol 5 mg via nebulizer every 4 hours. It should be used early post exposure to minimize or reduce lung inflammation. Intravenous use is not recommended (American Chemical Council, 2014).
    3) INHALATION EXPOSURE of 300 ppm-min or above (life-threatening pulmonary edema expected): Same treatment as described above for an exposure of 150 ppm-min or more. Vasopressors may be indicated if significant hypotension develops (American Chemical Council, 2014).
    d) REST: A decrease in oxygen consumption (ie, decreased physical exertion/activity) may be a factor in reducing the risk of developing pulmonary edema (American Chemical Council, 2014; Grainge & Rice, 2010)
    e) ACUTE LUNG INJURY: Maintain ventilation and oxygenation and evaluate with frequent arterial blood gases and/or pulse oximetry monitoring. Early use of positive pressure airway management and mechanical ventilation may be needed. Consider recommendations by ARDSnet for protective ventilation in patients with evidence of pulmonary edema (Grainge & Rice, 2010).
    f) EXTRACORPOREAL MEMBRANE OXYGENATION (ECMO): There are no reports of ECMO use following phosgene exposure; however, a consult with a pulmonologist or intensivist should be considered in a patient with a 150 ppm-min or greater exposure, a direct spray to the face and/or chest to a high concentration of phosgene in a solvent without the use of protective gear; or a suspected significant exposure that cannot be confirmed by a badge reading. Ideally, the patient should be transferred during the latency phase to an ECMO center if clinical symptoms require a transfer to a higher level of care (ie, tertiary care center) (American Chemical Council, 2014).
    B) MONITORING OF PATIENT
    1) If possible, obtain dosimetry reading from the victim's badge following an occupational exposure to estimate exposure dose (American Chemical Council, 2014)
    2) Monitor vital signs, pulse oximetry and respiratory function in patients at risk to develop pulmonary effects (ie, inhalation dose (exposure) of 50 ppm-min or above) or as indicated in patients with an unknown exposure (American Chemical Council, 2014).
    3) In patients anticipated (ie, inhalation dose of 150 ppm-min or above or a suspicion of a high dose) to develop pulmonary edema, monitor vital signs every 15 minutes, frequent chest auscultation and assessment of respiratory function, continuous pulse oximetry, baseline arterial blood gases (repeat as indicated), and a baseline chest x-ray (repeat in 8 hours or as indicated) (American Chemical Council, 2014).
    4) Obtain a baseline CBC with differential, electrolytes, liver enzymes, and renal function following an exposure.
    5) Monitoring fluid balance can be important in patients with evidence of pulmonary edema.
    6) Monitor serum electrolytes as indicated, especially in patients that may receive diuretics.
    C) ACUTE LUNG INJURY
    1) Begin oxygen therapy after phosgene inhalation, if the victim shows signs of hypoxemia or respiratory distress or has a pulse oximetry reading of less than 94%.
    2) If oxygen is needed, use the lowest concentration of oxygen to maintain the SaO2 in the normal range (Grainge & Rice, 2010).
    3) Continuous pulse oximetry monitoring is indicated along with frequent monitoring of arterial blood gases as indicated in the symptomatic patient.
    4) Once a patient requires oxygen, nebulized beta-agonists (eg, salbutamol (albuterol) 5 mg by nebulizer every 4 hours) may reduce lung inflammation if administered within 1 hour of exposure, though delayed administration has not been tested formally (American Chemical Council, 2014; Grainge & Rice, 2010).
    5) Consider early elective intubation using the ARDSnet protective ventilation strategy as it can lessen the severity of injury and significantly improve patient survival. Protective ventilation is the use of low tidal volume ventilation with increased positive end expiratory pressure (PEEP) and FiO2. PEEP can improve arterial oxygenation in pulmonary edema (American Chemical Council, 2014; Grainge & Rice, 2010).
    a) More treatment information may be obtained from ARDS Clinical Network website, NIH NHLBI ARDS Clinical Network Mechanical Ventilation Protocol Summary, http://www.ardsnet.org/node/77791
    D) CORTICOSTEROID
    1) Administration of glucocorticoid steroids is widely recommended for patients with phosgene-induced pulmonary edema. Animal data suggests less lung edema and improved mortality rates, but studies have NOT been done in humans. Parenteral prednisolone (1 g IV repeatedly) and aerosolized dexamethasone have been recommended (Borak & Diller, 2001a). Efficacy for corticosteroid therapy in this setting has not been proven (American Chemical Council, 2014; Russell et al, 2006; Borak & Diller, 2001a).
    2) Phosgene exposure estimated at 50 to 150 ppm-min (pulmonary edema unlikely) (American Chemical Council, 2014):
    a) Aerosolized: Maximal dosage based on the specific corticosteroid; and/or
    b) Intravenous: 250 mg methylprednisolone or equivalent
    3) Phosgene exposure of 150 ppm-min or greater (pulmonary edema probable) (American Chemical Council, 2014):
    a) Aerosolized: Maximal dosage based on the specific corticosteroid; and/or
    b) Intravenous: 1 g methylprednisolone
    4) Phosgene exposure of 300 ppm-min or above (life-threatening pulmonary edema expected): Same treatment as described above for an exposure of 150 ppm-min or more (American Chemical Council, 2014).
    E) ACETYLCYSTEINE
    1) SUMMARY
    a) It has been proposed that the administration of N-acetylcysteine (NAC) (not an approved FDA indication) during the asymptomatic (latency) phase may prevent phosgene-induced pulmonary edema (Grainge & Rice, 2010; Gutch et al, 2012; Borak & Diller, 2001a). It is postulated that NAC can trap phosgene and convert it to a less harmful metabolite and its antioxidant properties may have a role in the decrease in direct toxicity to pulmonary parenchyma (Gutch et al, 2012). Although it may have a role in treating phosgene inhalation injury, there is limited clinical information (Rodgers & Condurache, 2010).
    2) DOSE
    a) In cases of phosgene exposure of 150 ppm-min or greater, treatment with NAC (20 mL of a 20% solution via nebulizer) should be considered (American Chemical Council, 2014).
    3) HUMAN REPORTS
    a) CASE REPORT: A 20-year-old man inadvertently inhaled phosgene (dose inhaled unknown) and rapidly developed acute noncardiogenic pulmonary edema. He was admitted with severe dyspnea, wheezing, tachycardia, hypotension, tachypnea (respiratory rate 40/min) and audible rales and rhonchi over the entire chest. A chest x-ray was significant for bilateral fluffy infiltrates consistent with noncardiogenic pulmonary edema. The patient also developed severe metabolic acidosis and respiratory failure. He was treated aggressively with mechanical ventilation and vasopressor support. The patient also received N-acetylcysteine via nebulization at a dose of 1 to 10 mL of the 20% solution or 2 to 20 mL of the 10% solution every 2 to 6 hours. Within 3 days of exposure, ventilatory support was withdrawn and 2 days later the patient was weaned from vasopressors. The patient recovered uneventfully and was discharged on day 7 (Gutch et al, 2012).
    b) CASE SERIES: In a series of 10 patients inadvertently exposed to phosgene gas (dose inhaled unknown), the time between exposure and hospital admission ranged from 10 to 19 hours. The predominant symptoms at the time of admission were breathlessness, chest pain and vomiting. An initial chest x-ray showed evidence of acute respiratory distress syndrome in 6 patients and the remaining 4 were normal. All patients were treated with N-acetylcysteine (1 to 10 mL of the 20% solution or 2 to 20 mL of the 10% solution via nebulization every 2 to 6 hours) and IV corticosteroids. Other therapies included vasopressors or antibiotic therapy in patients as indicated. Of the 10 patients, 4 died despite treatment. Each of these patients had a positive chest x-ray on admission and all were on ventilator support for more than 4 days. At 6 month follow-up, the remaining patients were symptom free with no permanent sequelae (Vaish et al, 2013).
    4) ANIMAL DATA
    a) N-acetylcysteine (NAC) administered intratracheally to rabbits 45 to 60 min after inhalational exposure to phosgene (1500 ppm/min) decreased pulmonary edema, production of leukotrienes and thiobarbituric acid reactive substances (interpreted as decreased lipid peroxidation), and maintained glutathione levels as compared to rabbits exposed only to phosgene. Assays were conducted in isolated perfused rabbit lungs and lung homogenates after in vivo phosgene exposure and NAC administration. (Sciuto et al, 1995)
    F) HYPOTENSIVE EPISODE
    1) Monitor blood pressure and fluid balance. IV fluids should be managed cautiously in patients with evidence of pulmonary edema.
    2) DOPAMINE
    a) DOSE: Begin at 5 micrograms per kilogram per minute progressing in 5 micrograms per kilogram per minute increments as needed (Prod Info dopamine hcl, 5% dextrose IV injection, 2004). If hypotension persists, dopamine may need to be discontinued and a more potent vasoconstrictor (eg, norepinephrine) should be considered (Prod Info dopamine hcl, 5% dextrose IV injection, 2004).
    b) CAUTION: If ventricular dysrhythmias occur, decrease rate of administration (Prod Info dopamine hcl, 5% dextrose IV injection, 2004). Extravasation may cause local tissue necrosis, administration through a central venous catheter is preferred (Prod Info dopamine hcl, 5% dextrose IV injection, 2004).
    3) NOREPINEPHRINE
    a) PREPARATION: 4 milligrams (1 amp) added to 1000 milliliters of diluent provides a concentration of 4 micrograms/milliliter of norepinephrine base. Norepinephrine bitartrate should be mixed in dextrose solutions (dextrose 5% in water, dextrose 5% in saline) since dextrose-containing solutions protect against excessive oxidation and subsequent potency loss. Administration in saline alone is not recommended (Prod Info norepinephrine bitartrate injection, 2005).
    b) DOSE
    1) ADULT: Dose range: 0.1 to 0.5 microgram/kilogram/minute (eg, 70 kg adult 7 to 35 mcg/min); titrate to maintain adequate blood pressure (Peberdy et al, 2010).
    2) CHILD: Dose range: 0.1 to 2 micrograms/kilogram/minute; titrate to maintain adequate blood pressure (Kleinman et al, 2010).
    3) CAUTION: Extravasation may cause local tissue ischemia, administration by central venous catheter is advised (Peberdy et al, 2010).
    G) DIURETIC
    1) Diuretics have been suggested for the treatment of phosgene-induced pulmonary edema, but should be used with caution. Some authors do NOT recommend their use (Borak & Diller, 2001a). Carefully, monitor fluid balance to avoid fluid overload or a positive fluid balance in patients experiencing pulmonary edema.
    H) ANTIBIOTIC
    1) Routine prophylactic antibiotic therapy is NOT recommended. Antibiotics should only be considered in patients that develop evidence of a bacterial pulmonary infection (Borak & Diller, 2001a).
    I) GENERAL TREATMENT
    1) The following agents may have been previously suggested in the treatment of phosgene exposure, but their use is generally NOT recommended.
    2) IBUPROFEN
    a) SUMMARY
    1) In the 1990s, it was suggested that ibuprofen be administered during the asymptomatic (latency) phase to prevent phosgene-induced inhalation injury (ie, pulmonary edema). In animal studies it had been shown to be protective in preventing pulmonary edema when given IV prior to or just after exposure. However, an exact human dose has not been determined (Borak & Diller, 2001a; Gutch et al, 2012). More recently, ibuprofen is generally NOT recommended (American Chemical Council, 2014).
    b) ANIMAL DATA
    1) In several studies using rat and rabbit lung models, ibuprofen was administered following phosgene exposure. However, a specific recommendation for its use was not reported in these studies (Grainge & Rice, 2010).
    2) In male mouse studies, an intraperitoneal dose of ibuprofen was given within 20 minutes after a lethal dose of phosgene (32 mg/m(3) for 20 minutes). Doses were 3, 9, or 15 mg/mouse and were repeated 5 hours later at half the original dose. Twelve hour survival was 63% in the 9/4.5 mg/mouse group and 82% for the 15/7.5 mg/mouse group, compared with 25% for saline-treated mice. Survival rates at 24 hours were 19%, 19%, and 6%, respectively (Sciuto & Hurt, 2004).
    3) AMINOPHYLLINE/THEOPHYLLINE
    a) SUMMARY
    1) Aminophylline (IV or oral) or theophylline (oral) have been recommended in the treatment of phosgene-induced pulmonary edema in humans (Borak & Diller, 2001a). However, its use has NOT been studied in humans exposed to phosgene. Because it has synergistic side effects with beta-2 agonists, it is generally recommended that these agents should NOT be coadministered (American Chemical Council, 2014).
    b) ANIMA DATA
    1) In rabbits inhaling toxic levels of phosgene, intravenous aminophylline and subcutaneous terbutaline were each shown to prevent noncardiogenic pulmonary edema when given 10 minutes after the animals were exposed (Kennedy et al, 1989).
    2) Using an in situ isolated perfused rabbit lung model, aminophylline 30 mg/kg added to the perfusate 80 to 90 minutes after phosgene exposure reduced lung weight gain, significantly reduced lipid peroxidation and perfusate LTC4/D4/E4, and prevented phosgene-induced decreases in lung tissue cAMP (Sciuto & Hurt, 2004).
    J) EXPERIMENTAL THERAPY
    1) SUMMARY
    a) Further research is necessary before these agents can be recommended for the treatment of pulmonary edema in humans.
    2) HEXAMETHYLENETETRAMINE
    a) SUMMARY: Hexamethylenetetramine (HMT) was initially considered a specific antidote, but has been shown to be ineffective to treat acute phosgene exposure and is NOT recommended. It only appears to be effective if administered prophylactically (Gutch et al, 2012; Borak & Diller, 2001a).
    b) Most human and animal studies have reported that hexamethylenetetramine (HMT) does not decrease phosgene lethality or pulmonary effects unless administered "prophylactically" before exposure (Diller, 1985b; Diller, 1985c) (Frosolono, 1985).
    3) DBcAMP/ISOPROTERENOL
    a) SUMMARY: In animal models, phosgene-induced pulmonary edema has been studied. Pretreatment with dibutyryl adenosine 3'5'-cyclic monophosphate (DBcAMP) plus isoproterenol were found to be effective in preventing an increase in lung weight and permeability caused by phosgene (Russell et al, 2006).
    b) In the same study, several agents, when given in a pretreatment regimen, were helpful in preventing pulmonary edema in phosgene-exposed rabbits. These agents were: aminophylline, DBcAMP (dibutyryl adenosine 3,5-cyclic monophosphate), and a terbutaline/isoproterenol combination.
    c) Using an in situ isolated perfused rabbit lung model, a constant intravenous infusion of isoproterenol 24 mcg/min (infused into the pulmonary artery) from 50 to 150 minutes after phosgene exposure plus an intratracheal 24 mcg bolus 50 to 60 minutes after exposure or an intratracheal bolus alone 50 to 60 minutes after exposure, significantly lowered pulmonary artery pressure, tracheal pressure and lung weight gain. Isoproterenol also significantly enhanced glutathione products or maintained protective levels (Sciuto & Hurt, 2004). Intrathecal administrations of isoproterenol (isoprenaline) at 8 mcg/kg 50 to 60 minutes after phosgene exposure in an isolated lung model also caused significant reduction in lung weight gain up to 150 minutes following exposure, as well as improvement in tracheal and pulmonary artery pressures (Grainge & Rice, 2010)
    4) LEUCOTRIENE ANTAGONISTS
    a) At present, there are no reports of the use of leucotriene antagonists in scientific literature for phosgene exposure (American Chemical Council, 2014).
    5) OTHER AGENTS
    a) In animal studies, acetylinic acid, colchicine, pentoxyfylline, hyperoxgenated solution, and elicosapentaenoic acid showed improvement in phosgene-induced acute lung injury, but there are no reports of human cases to support their use (American Chemical Council, 2014).

Eye Exposure

    6.8.1) DECONTAMINATION
    A) Proper protective clothing should be worn if there is potential for rescue or health care personnel to come in contact with phosgene liquid or gas.
    B) Remove contaminated clothing.
    C) Copiously irrigate eyes with plain water or saline following exposure to liquids containing phosgene. FROSTBITE: In rare cases, if frostbite has developed after eye or skin exposure, seek medical attention immediately and do NOT flush exposed area with water. If frostbite has not developed, exposed skin and eyes should be copiously flushed with water or saline (American Chemical Council, 2014).
    6.8.2) TREATMENT
    A) SUPPORT
    1) Treatment should include recommendations listed in the INHALATION EXPOSURE section when appropriate.

Dermal Exposure

    6.9.1) DECONTAMINATION
    A) PERSONNEL PROTECTION
    1) Proper protective clothing should be worn if there is potential for rescue or health care personnel to come in contact with phosgene liquid or gas.
    B) DERMAL DECONTAMINATION
    1) Remove contaminated clothing. Skin contamination with liquid or gaseous phosgene or solvents containing phosgene, should be washed copiously with warm water for at least 15 minutes (American Chemical Council, 2014)
    2) Double-bag items for proper disposal.
    3) DECONTAMINATION: Remove contaminated clothing and wash exposed area thoroughly with soap and water for 10 to 15 minutes. A physician may need to examine the area if irritation or pain persists (Burgess et al, 1999).
    6.9.2) TREATMENT
    A) FROSTBITE
    1) FROSTBITE: Frostbite has not been commonly reported but is a potential risk following contact with liquid phosgene (Vaish et al, 2013). If frostbite has developed after exposure, seek medical attention immediately and do NOT flush exposed area with water.
    B) SUPPORT
    1) Treatment should include recommendations listed in the INHALATION EXPOSURE section when appropriate.

Summary

    A) TOXIC DOSE: ODOR PERCEPTION: Phosgene concentration of greater than 0.125 ppm. RECOGNITION OF ODOR: Phosgene concentration of greater than 1.5 ppm. IRRITANT EFFECTS: Phosgene concentration of greater than 3 ppm, irritation of the eyes, nose, throat, and upper respiratory tract can occur. Total dose (concentration in ppm multiplied by time of exposure in minutes) determines the risk of pulmonary edema. PULMONARY EFFECTS: An inhalation dose of less than 50 ppm-min: unlikely to produce any pulmonary effects; 50 to 150 ppm-min: subclinical pulmonary effects, edema unlikely; 150 ppm-min or above: pulmonary edema probable; 300 ppm-min or above: life-threatening pulmonary edema is likely. The lowest published lethal concentration for a human is 50 ppm for 5 minutes. The NIOSH TLV TWA is 0.1 ppm and 2 ppm is considered immediately dangerous to life and health (IDLH).

Minimum Lethal Exposure

    A) The lowest published lethal concentration for a human is 50 ppm for 5 minutes ((RTECS, 2000)).
    B) Breathing phosgene concentrations exceeding 0.25 mg/L of air, or 62 ppm, for greater than or equal to 0.5 hours may prove fatal. Death occurs within a few minutes of exposure to 3 to 5 mg/L (HSDB , 2000).
    C) Inhalation exposure to 500 ppm for 1 minute has been reported to be the LC50 for a human. It has also been reported that exposure levels of 3 ppm for 170 minutes were equally fatal to 30 ppm for 17 minutes (ACGIH, 1996; Hathaway et al, 1996).
    D) CASE REPORT: A 58-year-old man was inadvertently exposed to 300 ppm/min of phosgene in less than a tenth of a second (based on later findings from his dosimetry badge) and died approximately 30 hours after exposure from profound hypoxemia with respiratory acidosis along with fulminant pulmonary edema. Despite early aggressive measures including intubation, IV methylprednisolone, nebulized N-acetylcysteine and albuterol and IV terbutaline and ibuprofen, the patient continued to be hypoxic and developed overwhelming acute respiratory distress syndrome (Hardison et al, 2014).

Maximum Tolerated Exposure

    A) WORKPLACE EXPOSURE
    1) The NIOSH TLV TWA is 0.1 ppm (American Conference of Governmental Industrial Hygienists, 2010) and 2 ppm is considered immediately dangerous to life and health (IDLH) (National Institute for Occupational Safety and Health, 2007).
    B) DOSE AND CONCENTRATION
    1) Phosgene injury caused by inhalation are dependent on phosgene concentration and/or the inhaled dose (American Conference of Governmental Industrial Hygienists, 2010).
    2) IRRITANT EFFECTS: Severity of immediate symptoms is based on vapor concentrations of the gas and not the exposure dose (American Conference of Governmental Industrial Hygienists, 2010; Grainge & Rice, 2010; Borak & Diller, 2001).
    3) PULMONARY EFFECTS: Based on the inhaled dose (not the exposure concentration), severe pulmonary toxicity (including pulmonary edema) may occur (American Conference of Governmental Industrial Hygienists, 2010; Vaish et al, 2013; Gutch et al, 2012; Borak & Diller, 2001).
    C) PHOSGENE CONCENTRATION AND EFFECT
    1) Greater than 0.125 ppm: Odor perception (American Conference of Governmental Industrial Hygienists, 2010)
    2) Greater than 1.5 ppm: Recognition of odor (American Conference of Governmental Industrial Hygienists, 2010)
    3) IRRITANT EFFECTS: Greater than 3 ppm: Irritation of eyes, nose, throat and bronchi (American Conference of Governmental Industrial Hygienists, 2010)
    4) Olfactory fatigue occurs with exposure to phosgene. The odor threshold for this compound can rise from 0.4 ppm to 1.5 ppm with adaption recognition, thus phosgene is considered to have poor odor warning properties (WHO, 1998).
    D) INHALATION EXPOSURE
    1) PULMONARY EFFECTS
    a) An inhalation dose of less than 50 ppm-min: No clinical pulmonary effect (American Conference of Governmental Industrial Hygienists, 2010; Borak & Diller, 2001).
    b) An inhalation dose of 50 to 150 ppm-min: Subclinical pulmonary reactions; pulmonary edema unlikely (American Conference of Governmental Industrial Hygienists, 2010).
    c) An inhalation dose of 150 ppm-min or above: Pulmonary edema probable (American Conference of Governmental Industrial Hygienists, 2010; Borak & Diller, 2001).
    d) An inhalation dose of 300 ppm-min or above: Life-threatening pulmonary edema expected (American Conference of Governmental Industrial Hygienists, 2010; Borak & Diller, 2001).
    E) SUMMARY
    1) There are varied reports of human phosgene exposure concentration levels:
    F) According to WHO (1998)
    1) Short term exposure to phosgene levels of 12 mg/m(3) results in throat irritation;
    2) Short term exposure to concentrations of 16 mg/m(3) results in eye irritation;
    3) No permanent adverse effects occur at doses below 100 mg/m(3);
    4) Exposure to air concentrations of greater than 600 mg/m(3)-minute results in pulmonary edema;
    5) There have been fatalities reported at concentrations greater than 400 mg/m(3)-minute;
    6) Severe tissue damage and death may occur with a several-hour exposure to 6 mg/m(3) (the odor threshold for phosgene).
    7) Reference: (WHO, 1998)
    G) According to Hathaway et al (1996)
    1) At concentrations of 3 ppm, there is an immediate irritation of the throat;
    2) Immediate irritation of the eyes occurs at 4 ppm;
    3) A concentration of 4.8 ppm causes coughing;
    4) An exposure of over 50 ppm may cause rapid death.
    5) Reference: (Hathaway et al, 1996)
    H) Clayton & Clayton (1994) Reports
    1) Acute phosgene exposures of 25 ppm/minute rarely cause human lower respiratory tract problems;
    2) Exposure of 2 to 50 ppm/minute have been responsible for chemical bronchitis;
    3) Exposures of 50 to 150 ppm/minute may result in pulmonary edema.
    4) Reference: (Clayton & Clayton, 1994a)

Workplace Standards

    A) ACGIH TLV Values for CAS75-44-5 (American Conference of Governmental Industrial Hygienists, 2010):
    1) Editor's Note: The listed values are recommendations or guidelines developed by ACGIH(R) to assist in the control of health hazards. They should only be used, interpreted and applied by individuals trained in industrial hygiene. Before applying these values, it is imperative to read the introduction to each section in the current TLVs(R) and BEI(R) Book and become familiar with the constraints and limitations to their use. Always consult the Documentation of the TLVs(R) and BEIs(R) before applying these recommendations and guidelines.
    a) Adopted Value
    1) Phosgene
    a) TLV:
    1) TLV-TWA: 0.1 ppm
    2) TLV-STEL:
    3) TLV-Ceiling:
    b) Notations and Endnotes:
    1) Carcinogenicity Category: Not Listed
    2) Codes: Not Listed
    3) Definitions: Not Listed
    c) TLV Basis - Critical Effect(s): URT irr; pulm edema; pulm emphysema
    d) Molecular Weight: 98.92
    1) For gases and vapors, to convert the TLV from ppm to mg/m(3):
    a) [(TLV in ppm)(gram molecular weight of substance)]/24.45
    2) For gases and vapors, to convert the TLV from mg/m(3) to ppm:
    a) [(TLV in mg/m(3))(24.45)]/gram molecular weight of substance
    e) Additional information:

    B) NIOSH REL and IDLH Values for CAS75-44-5 (National Institute for Occupational Safety and Health, 2007):
    1) Listed as: Phosgene
    2) REL:
    a) TWA: 0.1 ppm (0.4 mg/m(3))
    b) STEL:
    c) Ceiling: 0.2 ppm (0.8 mg/m(3)) [15-minute]
    d) Carcinogen Listing: (Not Listed) Not Listed
    e) Skin Designation: Not Listed
    f) Note(s):
    3) IDLH:
    a) IDLH: 2 ppm
    b) Note(s): Not Listed

    C) Carcinogenicity Ratings for CAS75-44-5 :
    1) ACGIH (American Conference of Governmental Industrial Hygienists, 2010): Not Listed ; Listed as: Phosgene
    2) EPA (U.S. Environmental Protection Agency, 2011): Inadequate information to assess carcinogenic potential. ; Listed as: Phosgene
    3) IARC (International Agency for Research on Cancer (IARC), 2016; International Agency for Research on Cancer, 2015; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010a; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2008; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2007; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2006; IARC, 2004): Not Listed
    4) NIOSH (National Institute for Occupational Safety and Health, 2007): Not Listed ; Listed as: Phosgene
    5) MAK (DFG, 2002): Not Listed
    6) NTP (U.S. Department of Health and Human Services, Public Health Service, National Toxicology Project ): Not Listed

    D) OSHA PEL Values for CAS75-44-5 (U.S. Occupational Safety, and Health Administration (OSHA), 2010):
    1) Listed as: Phosgene (Carbonyl chloride)
    2) Table Z-1 for Phosgene (Carbonyl chloride):
    a) 8-hour TWA:
    1) ppm: 0.1
    a) Parts of vapor or gas per million parts of contaminated air by volume at 25 degrees C and 760 torr.
    2) mg/m3: 0.4
    a) Milligrams of substances per cubic meter of air. When entry is in this column only, the value is exact; when listed with a ppm entry, it is approximate.
    3) Ceiling Value:
    4) Skin Designation: No
    5) Notation(s): Not Listed

Toxicity Information

    7.7.1) TOXICITY VALUES
    A) References: ITI, 1995 Lewis, 1996 RTECS, 2000 WHO, 1998
    1) TCLo- (INHALATION)HUMAN:
    a) 25 ppm for 30M -- Lung, thorax or respiration changes
    2) TCLo- (INHALATION)RAT:
    a) 200 ppb for 6H/4W-I -- Structural or functional change in trachea or bronchi and changes in lung weight
    b) 500 ppb for 6H/12W-I -- Structural or functional change in trachea or bronchi and changes in lung weight, weight loss or decreased weight gain
    c) 250 ppb for 4H/17D-I -- Lung, thorax or respiration changes and changes in lung weight, dehydrogenases

Toxicologic Mechanism

    A) Phosgene is thought to impair the respiratory tract by two mechanisms: formation of hydrochloric acid (HCL) on contact with moist mucus membranes and cellular level damage via acylation creating a cascade of inflammatory cytokines and other mediators producing increased pulmonary capillary permeability and edema formation (Borak & Diller, 2001a).
    1) It is a highly reactive gas that can cause at least 2 separate chemical reactions after inhalation exposure to phosgene, hydrolysis and acylation (Borak & Diller, 2001a)
    a) Hydrolysis can result in the formation of hydrogen chloride. At higher concentrations it can cause irritation of the eyes, nose, throat, cough and a burning sensation. Signs and symptoms will start shortly after inhalation exposure but will vary depending on the inhaled phosgene concentration. Pulmonary edema is unlikely to develop due to this mechanism (American Chemical Council, 2014).
    b) Phosgene has low water solubility, a characteristic which results in decreased dissolution and irritant reaction of the gas in the upper respiratory tract. These characteristics permit the gas to travel deeper into the lungs with continued exposure. Phosgene gas then hydrolyzes in the lungs on contact with water to form hydrochloric acid which may cause cellular injury (Murdoch, 1993).
    1) However, the formation of hydrochloric acid as the sole mechanism of adverse pulmonary effects has been questioned (Diller, 1985).
    c) Direct acylation of phosgene with cellular nucleophilic structures and their products depletes nucleophiles such as glutathione, increases lipid peroxidation and causes metabolic disruption. These reactions can result in damage to the following: terminal bronchioli and alveoli, impairment of the surfactant film, increase in the production of arachidonic acid and leukotrienes and depletion of cyclic adenosine monophosphate (cAMP). This process activates the inflammatory cascade that alters alveolar and capillary integrity impairing the blood-air barrier (American Chemical Council, 2014). The ability of the lymphatics to clear the excess fluid is exceeded, resulting in gas diffusion abnormalities and pulmonary edema (Diller, 1985) (Kennedy et al, 1989) (Ghio et al, 1991).
    B) Neutrophil influx into the lung occurs in animals exposed to phosgene gas; cytokines and other reactive mediators (eg, free radicals) have been proposed as other contributors to phosgene-induced pulmonary injury (Sciuto et al, 1995)(Ghio et al, 1991).

Physical Characteristics

    A) At room temperature, phosgene is a colorless, non-combustible, highly toxic gas that is easily liquefied (ACGIH, 1996)(Budavari, 1996; CHRIS , 2000; Grant, 1993; Hathaway et al, 1996; Harbison, 1998; Lewis, 1998; NIOSH , 2000; Raffle et al, 1994; Sittig, 1991).
    B) At high concentrations, the gas has an odor described as suffocating (Budavari, 1996), strong and stifling (Lewis, 1997), and pungent and irritating (Raffle et al, 1994; Sittig, 1991).
    C) At lower concentrations, the odor has been widely characterized as being haylike, similar to newly-mown hay, moldy or musty hay, or having an odor that is not pleasant and sweet, like hay (ACGIH, 1996) (Budavari, 1996; Lewis, 1996; Lewis, 1997; Raffle et al, 1994; Sittig, 1991). The dilute gas odor has also been compared to that of green corn (Lewis, 1996).
    D) Below 0-8.3 degrees C or when compressed, phosgene condenses to a colorless to light yellow, non-combustible, highly toxic, fuming/volatile liquid that produces poisonous vapor and sinks in water (ACGIH, 1996) (Budavari, 1996; CHRIS , 2000; Clayton & Clayton, 1994; Harbison, 1998; Lewis, 1998; NIOSH , 2000).

Molecular Weight

    A) 98.91

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