PERFLUOROISOBUTYLENE
HAZARDTEXT ®
Information to help in the initial response for evaluating chemical incidents
-IDENTIFICATION
SYNONYMS
Perfluoroisobutylene Isobutene, octafluoro Octafluoroisobutylene Octafluoro-sec-butene PFIB 1-Propene, 1,1,3,3,3-pentafluoro-2-trifluoromethyl-
IDENTIFIERS
USES/FORMS/SOURCES
Perfluoroisobutene (PFIB) is an organofluorine (fluoroalkene) and edematogenic gas which is a thermal decomposition product of polytetrafluoroethylene (Teflon) and perfluoroethylpropylene (Halon 1301) (Hathaway et al, 1991; p 169; Onyefuru et al, 1996). The gas is colorless and toxic, causing marked lung injury, in particular, permeability pulmonary edema (Lehnert et al, 1995; Smith et al, 1982). Perfluoroisobutylene, a Teflon decomposition product, is the most toxic of the known fluoroalkene compounds, and has a toxicity 10 times greater than that of phosgene in experimental animals. It is colorless and a potent irritant of the eyes, skin, and mucous membranes.
Perfluoroisobutylene is evolved as a thermal decomposition product from Teflon and Halon 1301 at temperatures of 315 to 500 degrees C or greater (Hathaway et al, 1991). It is also a by-product of tetrafluoroethylene production (Lehnert et al, 1995). At temperatures above 400 degrees C, the principle toxic decomposition products of Teflon are PERFLUOROISOBUTYLENE and CARBONYL FLUORIDE (Okawa & Polakoff, 1974). Teflon itself, is a highly stable thermoplastic homopolymer of tetrafluoroethylene, composed of at least 20,000 C2F4 monomer units linked into quite long unbranched chains, with a molecular weight that may be in the millions. Teflon is inert under ordinary conditions (Budavari, 1996; ILO, 1983). The fumes are more toxic when Teflon is heated to 800 degrees C than when it is heated to 625 degrees C (Clayton & Clayton, 1994). In one occupational setting, cases of polymer fume fever were noted in either smokers or employees who worked in areas where the temperature of thermal processing was 480 degrees C instead of the prescribed 360 degrees C (Clayton & Clayton, 1994). Filtering the particulate material produced at temperatures of 450 degrees C prevented the development of clinical signs in subsequently exposed experimental animals, indicating that the particulates themselves contain the toxic agent (Clayton & Clayton, 1994; Waritz & Kwon, 1968).
-CLINICAL EFFECTS
GENERAL CLINICAL EFFECTS
- Perfluoroisobutylene (PFIB), a Teflon decomposition product, is the most toxic of the known fluoroalkene compounds, and has a toxicity 10 times greater than that of phosgene in experimental animals. It is colorless and a potent irritant of the eyes, skin, and mucous membranes.
Acute human exposures have produced headache, cough, substernal chest pain, dyspnea and fever, followed by pneumonitis and pulmonary edema within several hours. Short exposures to high inhalational concentrations may result in death due to pulmonary edema within 24 hours. No cumulative toxicity is apparent following subacute exposures. Although polytetrafluoroethylene (Teflon) is inert under ordinary circumstances, when the polymer is heated under conditions of inadequate ventilation, polymer fume fever may result. Polymer fume fever is an influenza-like syndrome. When Teflon is heated to between 315 and 375 degrees C, inhalation exposure to the fumes can cause chills, fever, profuse sweating, cough, dyspnea, flu-like symptoms, and chest tightness, which are generally self-limited and last for 24 to 48 hours. Respiratory discomfort may persist for several weeks after an acute attack. If smoking tobacco is contaminated with even very small amounts of Teflon, polymer fume fever may result. Polymer fume fever is similar to metal fume fever, and occurs after inhalation exposure to the pyrolysis products of fluorocarbon polymers, especially polytetrafluoroethylene (Teflon). Pulmonary infiltrates are often seen in patients with polymer fume fever.
- PFIB is an edematogenic toxin, producing pulmonary edema, with symptoms of chest discomfort and shortness of breath.
- Teflon decomposition products are temperature dependent.
At temperatures of 315 to 375 degrees C and up to 500 degrees C, Teflon decomposition products are primarily the monomer, tetrafluoroethylene, perfluoroisopropylene, other C4-C5 perfluoro-compounds, and an unidentified waxy particulate fume (which may be the etiologic agent for polymer fume fever). At decomposition temperatures of 500 to 800 degrees C, the principal decomposition product is CARBONYL FLUORIDE, which is hydrolyzable to CARBON DIOXIDE and HYDROGEN FLUORIDE.
- It is possible that PFIB may be under development as a new generation of chemical warfare agents.
- Editor's Note: An ERG guide with information appropriate to this material does not exist.
-MEDICAL TREATMENT
LIFE SUPPORT
- Support respiratory and cardiovascular function.
SUMMARY
-RANGE OF TOXICITY
MINIMUM LETHAL EXPOSURE
Various Teflon decomposition products vary widely in toxicity in experimental animals (ILO, 1983). The LC50 in rats for a 4-hour inhalation exposure varies from 40,000 ppm for the tetrafluoroethylene monomer to 0.76 ppm for perfluoroisobutylene (ILO, 1983). Perfluoroisobutylene is the most toxic of the known fluoroalkene compounds, and has a toxicity 10 times greater than that of phosgene in experimental animals (Ellenhorn & Barceloux, 1988; Waritz & Kwon, 1968), with a 6-hour inhalation exposure to 0.5 ppm being lethal (Waritz & Kwon, 1968). In inhalation experiments with perfluoroisobutylene, rats were given nose-only exposure to various concentrations for between 0.25 and 10 minutes (Smith et al, 1982). LC50's were calculated for a 0.25-minute exposure (361 ppm) and a 10-minute exposure (17 ppm). The development of weight loss and pulmonary impairment was seen up to 48 hours after the exposure, and affected animals either died with pulmonary congestion or recovered completely without apparent sequelae (Smith et al, 1982).
Rats and mice were killed by a 2-hour inhalation exposure to 0.018 or 0.015 mg/L of perfluoroisobutylene (Karpov, 1963). Birds are more susceptible to the toxic effects of Teflon decomposition products than are humans (Griffith et al, 1973).
MAXIMUM TOLERATED EXPOSURE
Although much has been discovered about the toxicity of various Teflon decomposition products, no practical way has ever been developed to express a safe level for exposure, especially for the prevention of polymer fume fever (etiologic agent is unknown) (Okawa & Polakoff, 1974). Safe use of Teflon products without special engineering controls can generally be done at process temperatures of 275 degrees C (527 degrees F) or lower (Okawa & Polakoff, 1974).
The minimally TOXIC perfluoroisobutylene dose in rats, mice, cats, and rabbits with a 2-hour inhalation exposure was 0.0026 to 0.0028 mg/L. This minimally TOXIC dose was based on reversible changes in the blood circulation, pulmonary emphysema, thickening of the alveolar septa, and permeation of the vascular walls with plasma.
Chronic exposure to 0.0002 mg/L of perfluoroisobutylene for 6 hours daily for 9 months had no effects. Animals who became intoxicated in these studies developed excitation, followed by neural inhibition and immobility. Necropsy studies showed necrotic changes in the brain, heart, lungs, liver, and kidneys. In chronic exposure studies, rats developed lowered physical endurance, altered formation of conditioned reflexes, decreased oxygen consumption, and decreased CNS excitability. Pathological changes were found at necropsy in the lungs, nervous system, and circulatory system. (REFERENCE - Karpov, 1963) No evidence of lung injury was seen in rats exposed to 50 or 83 mg/m(3) of perfluoroisobutylene for 10 minutes; exposure to 90 mg/m(3) produced gravimetric and histopathological changes in the lungs after a latent period of several hours (Lehnert et al, 1993).
- Carcinogenicity Ratings for CAS382-21-8 :
ACGIH (American Conference of Governmental Industrial Hygienists, 2010): Not Listed ; Listed as: Perfluoroisobutylene EPA (U.S. Environmental Protection Agency, 2011): Not Listed IARC (International Agency for Research on Cancer (IARC), 2016; International Agency for Research on Cancer, 2015; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2010a; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2008; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2007; IARC Working Group on the Evaluation of Carcinogenic Risks to Humans, 2006; IARC, 2004): Not Listed NIOSH (National Institute for Occupational Safety and Health, 2007): Not Listed MAK (DFG, 2002): Not Listed NTP (U.S. Department of Health and Human Services, Public Health Service, National Toxicology Project ): Not Listed
TOXICITY AND RISK ASSESSMENT VALUES
- EPA Risk Assessment Values for CAS382-21-8 (U.S. Environmental Protection Agency, 2011):
References: RTECS, 2000; Hathaway et al, 1991; ILO, 1983; Smith et al, 1982; Zook et al, 1983
-STANDARDS AND LABELS
WORKPLACE STANDARDS
- ACGIH TLV Values for CAS382-21-8 (American Conference of Governmental Industrial Hygienists, 2010):
Editor's Note: The listed values are recommendations or guidelines developed by ACGIH(R) to assist in the control of health hazards. They should only be used, interpreted and applied by individuals trained in industrial hygiene. Before applying these values, it is imperative to read the introduction to each section in the current TLVs(R) and BEI(R) Book and become familiar with the constraints and limitations to their use. Always consult the Documentation of the TLVs(R) and BEIs(R) before applying these recommendations and guidelines.
- AIHA WEEL Values for CAS382-21-8 (AIHA, 2006):
- NIOSH REL and IDLH Values for CAS382-21-8 (National Institute for Occupational Safety and Health, 2007):
- OSHA PEL Values for CAS382-21-8 (U.S. Occupational Safety, and Health Administration (OSHA), 2010):
- OSHA List of Highly Hazardous Chemicals, Toxics, and Reactives for CAS382-21-8 (U.S. Occupational Safety and Health Administration, 2010):
ENVIRONMENTAL STANDARDS
- EPA CERCLA, Hazardous Substances and Reportable Quantities for CAS382-21-8 (U.S. Environmental Protection Agency, 2010):
- EPA CERCLA, Hazardous Substances and Reportable Quantities, Radionuclides for CAS382-21-8 (U.S. Environmental Protection Agency, 2010):
- EPA RCRA Hazardous Waste Number for CAS382-21-8 (U.S. Environmental Protection Agency, 2010b):
- EPA SARA Title III, Extremely Hazardous Substance List for CAS382-21-8 (U.S. Environmental Protection Agency, 2010):
- EPA SARA Title III, Community Right-to-Know for CAS382-21-8 (40 CFR 372.65, 2006; 40 CFR 372.28, 2006):
- DOT List of Marine Pollutants for CAS382-21-8 (49 CFR 172.101 - App. B, 2005):
- EPA TSCA Inventory for CAS382-21-8 (EPA, 2005):
LABELS
- NFPA Hazard Ratings for CAS382-21-8 (NFPA, 2002):
-HANDLING AND STORAGE
SUMMARY
A medical surveillance program should be established for workers who may be exposed to Teflon decomposition products, concentrating on the respiratory system (Clayton & Clayton, 1994). Monitoring urinary fluoride levels might be used as an indication of exposure (Clayton & Clayton, 1994). Adequate local exhaust ventilation to keep airborne levels of pyrolysis products as low as possible should be provided in any area where Teflon may undergo heating or pyrolysis (ILO, 1983). Workplace ventilation recommendations have been made for operations involving thermal processing of Teflon (Clayton & Clayton, 1994):
Smoking must not be permitted in any area where Teflon particulate resin may be present. Workers who may have hands contaminated with Teflon resin particulates must be instructed to wash thoroughly and carefully before smoking to avoid contaminating cigarettes with the resin and inhaling pyrolysis products subsequently produced (ILO, 1983).
-PERSONAL PROTECTION
SUMMARY
- Editor's Note: An ERG guide with information appropriate to this material does not exist.
PROTECTIVE CLOTHING
- CHEMICAL PROTECTIVE CLOTHING. Search results for CAS 382-21-8.
-PHYSICAL HAZARDS
FIRE HAZARD
- FLAMMABILITY CLASSIFICATION
- NFPA Flammability Rating for CAS382-21-8 (NFPA, 2002):
- FIRE CONTROL/EXTINGUISHING AGENTS
- Editor's Note: An ERG guide with information appropriate to this material does not exist.
- NFPA Extinguishing Methods for CAS382-21-8 (NFPA, 2002):
REACTIVITY HAZARD
- Teflon (polytetrafluoroethylene) Reactivities (NFPA, 1986):
Teflon can ignite in a fluorine-oxygen mixed atmosphere. Teflon, used as a 20 AWG wire insulation material, ignited at 1300 degrees F in a 5 psia pure oxygen atmosphere. A Teflon-based sealing tape burned vigorously when in contact with a sodium-potassium alloy in a helium atmosphere.
- Perfluoroisobutylene emits toxic and irritating fluoride fumes when heated to decomposition (Lewis, 1992).
EVACUATION PROCEDURES
- Editor's Note: An ERG guide with information appropriate to this material does not exist.
- AIHA ERPG Values for CAS382-21-8 (AIHA, 2006):
Listed as Perfluoroisobutylene ERPG-1 (units = ppm): Not appropriate ERPG-2 (units = ppm): 0.1 ERPG-3 (units = ppm): 0.3 Under Ballot, Review, or Consideration: No Definitions: ERPG-1: The ERPG-1 is the maximum airborne concentration below which it is believed nearly all individuals could be exposed for up to one hour without experiencing more than mild, transient adverse health effects or perceiving a clearly defined objectionable odor. ERPG-2: The ERPG-2 is the maximum airborne concentration below which it is believed nearly all individuals could be exposed for up to one hour without experiencing or developing irreversible or other serious health effects or symptoms that could impair an individual's ability to take protective action. ERPG-3: The ERPG-3 is the maximum airborne concentration below which it is believed nearly all individuals could be exposed for up to one hour without experiencing or developing life-threatening health effects.
- DOE TEEL Values for CAS382-21-8 (U.S. Department of Energy, Office of Emergency Management, 2010):
Listed as Perfluoroisobutylene (Octafluoro-sec-butene) TEEL-0 (units = ppm): 0.005 TEEL-1 (units = ppm): 0.015 TEEL-2 (units = ppm): 0.11 TEEL-3 (units = ppm): 0.33 Definitions: TEEL-0: The threshold concentration below which most people will experience no adverse health effects. TEEL-1: The airborne concentration (expressed as ppm [parts per million] or mg/m(3) [milligrams per cubic meter]) of a substance above which it is predicted that the general population, including susceptible individuals, could experience notable discomfort, irritation, or certain asymptomatic, nonsensory effects. However, these effects are not disabling and are transient and reversible upon cessation of exposure. TEEL-2: The airborne concentration (expressed as ppm or mg/m(3)) of a substance above which it is predicted that the general population, including susceptible individuals, could experience irreversible or other serious, long-lasting, adverse health effects or an impaired ability to escape. TEEL-3: The airborne concentration (expressed as ppm or mg/m(3)) of a substance above which it is predicted that the general population, including susceptible individuals, could experience life-threatening adverse health effects or death.
- AEGL Values for CAS382-21-8 (National Research Council, 2010; National Research Council, 2009; National Research Council, 2008; National Research Council, 2007; NRC, 2001; NRC, 2002; NRC, 2003; NRC, 2004; NRC, 2004; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2006; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2007; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2005; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2005; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2007; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2006; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2006; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2006; National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances, 2006; 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62 FR 58840, 1997; 65 FR 14186, 2000; 65 FR 39264, 2000; 65 FR 77866, 2000; 66 FR 21940, 2001; 67 FR 7164, 2002; 68 FR 42710, 2003; 69 FR 54144, 2004):
Listed as: Perfluoroisobutylene (PFIB) Proposed Value: AEGL-1 10 min exposure: 30 min exposure: 1 hr exposure: 4 hr exposure: 8 hr exposure:
Definitions: AEGL-1 is the airborne concentration of a substance above which it is predicted that the general population, including susceptible individuals, could experience notable discomfort, irritation, or certain asymptomatic non-sensory effects. However, the effects are not disabling, are transient, and are reversible upon cessation of exposure.
Listed as: Perfluoroisobutylene (PFIB) Proposed Value: AEGL-2 10 min exposure: ppm: 0.67 ppm mg/m3: 5.5 mg/m(3)
30 min exposure: ppm: 0.22 ppm mg/m3: 1.8 mg/m(3)
1 hr exposure: ppm: 0.11 ppm mg/m3: 0.9 mg/m(3)
4 hr exposure: ppm: 0.028 ppm mg/m3: 0.23 mg/m(3)
8 hr exposure: ppm: 0.014 ppm mg/m3: 0.11 mg/m(3)
Definitions: AEGL-2 is the airborne concentration of a substance above which it is predicted that the general population, including susceptible individuals, could experience irreversible or other serious, long-lasting adverse health effects or an impaired ability to escape.
Listed as: Perfluoroisobutylene (PFIB) Proposed Value: AEGL-3 10 min exposure: ppm: 2 ppm mg/m3: 16 mg/m(3)
30 min exposure: ppm: 0.67 ppm mg/m3: 5.5 mg/m(3)
1 hr exposure: ppm: 0.33 ppm mg/m3: 2.7 mg/m(3)
4 hr exposure: ppm: 0.083 ppm mg/m3: 0.68 mg/m(3)
8 hr exposure: ppm: 0.042 ppm mg/m3: 0.34 mg/m(3)
Definitions: AEGL-3 is the airborne concentration of a substance above which it is predicted that the general population, including susceptible individuals, could experience life-threatening health effects or death.
- NIOSH IDLH Values for CAS382-21-8 (National Institute for Occupational Safety and Health, 2007):
CONTAINMENT/WASTE TREATMENT OPTIONS
-PHYSICAL/CHEMICAL PROPERTIES
MOLECULAR WEIGHT
- PERFLUOROISOBUTYLENE: 200.04 (RTECS , 2000; Lewis, 1992)
- TEFLON (POLYTETRAFLUOROETHYLENE): Greater than 1,000,000 (Budavari, 1996; ILO, 1983)
DESCRIPTION/PHYSICAL STATE
- Perfluoroisobutylene is a toxic, colorless gas (Smith et al, 1982).
- Teflon (polytetrafluoroethylene) is a greyish-white or opaque milk-whitish plastic material that is inert, temperature-resistant, and has a waxy, slippery feel (Hathaway et al, 1991; ILO, 1983; Lewis, 1993) HSDB, 1996).
Teflon can be greyish-white transparent thin sheets, a soft and waxy milk-white solid, or a white powder (HSDB, 1996).
DENSITY
- STANDARD TEMPERATURE AND PRESSURE
BOILING POINT
- 200.04 degrees C (ACGIH, 1992)
-REFERENCES
GENERAL BIBLIOGRAPHY- 40 CFR 372.28: Environmental Protection Agency - Toxic Chemical Release Reporting, Community Right-To-Know, Lower thresholds for chemicals of special concern. National Archives and Records Administration (NARA) and the Government Printing Office (GPO). Washington, DC. Final rules current as of Apr 3, 2006.
- 40 CFR 372.65: Environmental Protection Agency - Toxic Chemical Release Reporting, Community Right-To-Know, Chemicals and Chemical Categories to which this part applies. National Archives and Records Association (NARA) and the Government Printing Office (GPO), Washington, DC. Final rules current as of Apr 3, 2006.
- 49 CFR 172.101 - App. B: Department of Transportation - Table of Hazardous Materials, Appendix B: List of Marine Pollutants. National Archives and Records Administration (NARA) and the Government Printing Office (GPO), Washington, DC. Final rules current as of Aug 29, 2005.
- 62 FR 58840: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 1997.
- 65 FR 14186: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2000.
- 65 FR 39264: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2000.
- 65 FR 77866: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2000.
- 66 FR 21940: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2001.
- 67 FR 7164: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2002.
- 68 FR 42710: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2003.
- 69 FR 54144: Notice of the National Advisory Committee for Acute Exposure Guideline Levels for Hazardous Substances - Proposed AEGL Values, Environmental Protection Agency, NAC/AEGL Committee. National Archives and Records Administration (NARA) and the Government Publishing Office (GPO), Washington, DC, 2004.
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